Pepperl+Fuchs HD2-DM-A Manuel utilisateur

PROCESS AUTOMATION

MANUAL

HD2-DM-A / DM-AM / KT-MB-DMA

ADVANCED DIAGNOSTIC SOLUTIONS

With regard to the supply of products, the current issue of the following document is applicable:

The General Terms of Delivery for Products and Services of the Electrical Industry, as published by

the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V",

including the supplementary clause "Extended reservation of title".

We at Pepperl+Fuchs recognise a duty to make a contribution to the future.

For this reason, this printed matter is produced on paper bleached without the use of chlorine.

HD2-DM-A/DM-AM

List of content

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com

1 Explanation of Symbols ........................................................................ 6

1.1 Safety-relevant Symbols ........................................................... 6

1.2 Informative Symbols ................................................................. 6

2 Introduction .......................................................................................... 7

2.1 Intended Use ............................................................................ 9

2.2 Maintenance and Service ....................................................... 10

2.3 Fault Elimination ..................................................................... 10

2.4 Disposal .................................................................................. 10

3 Product Specifications HD2-DM-A ..................................................... 11

3.1 Functional Description ............................................................ 11

3.2 Marking ................................................................................... 11

3.3 Technical Data ........................................................................ 12

3.4 LED Indication ........................................................................ 12

3.5 HD2-DM-A Voltage Free Contact Activation ........................... 14

3.6 Order Information .................................................................... 15

3.7 Dimensional Drawings ............................................................ 16

4 Product Specifications DM-AM .......................................................... 17

4.1 Functional Description ............................................................ 17

4.2 Marking ................................................................................... 17

4.3 Technical Data ........................................................................ 18

4.4 Device Component Overview ................................................. 18

4.5 LED Indication and Basic Troubleshooting ............................. 19

4.6 Order Information .................................................................... 20

4.7 Dimensional Drawings ............................................................ 21

5 Application Engineering HD2-DM-A ................................................... 22

5.1 Schematic Diagnostic Structure HD2-DM-A ........................... 22

5.2 Typical Applications ................................................................ 24

5.2.1 Local Application Structure .......................................... 24

5.2.2 Remote Application Structure ...................................... 25

5.3 Hardware Installation and Commissioning ............................. 26

5.3.1 Device Address Assigning, Mounting and Dismounting 26

5.3.2 Buildup the Diagnostic Bus ......................................... 28

5.3.3 Com Port Converter Additional Information ................. 29

5.4 Software Installation and Commissioning ............................... 29

5.5 Initial Commissiong of the Diagnostic Project

with PACTwareTM ..................................................................... 31

5.5.1 Approved Tags and Tag Values .................................. 31

5.5.2 Commissioning of the Diagnostic Project manually .... 32

5.5.3 Commissioning the Diagnostic Project automatically .. 35

5.5.4 Set Snapshot Archive Location ................................... 38

HD2-DM-A/DM-AM

List of content

ubject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in German

epperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.co

5.5.5 Diagnostic Manager Connection ..................................40

5.6 Import prepared or saved Diagnostic Project

with PACTwareTM .....................................................................40

6 Application Engineering DM-AM .........................................................42

6.1 Schematic Diagnostic Structure DM-AM .................................42

6.2 Mounting and Dismounting ......................................................44

6.2.1 How to use the Test Plug .............................................45

6.3 DM-AM Connection Details .....................................................47

6.4 FDT/DTM Diagnostic Manager Installation

and Commissioning .................................................................48

6.4.1 Diagnostic Manager Connection ..................................50

7 FDS and OPC Server .........................................................................51

7.1 FDS-Control Center settings ...................................................51

7.2 FieldConnexRDiagnostic Server (FDS) ..................................51

7.2.1 FDS-Settings ................................................................52

7.3 OPC Server .............................................................................53

7.3.1 OPC-DA Server Name Space ......................................53

7.3.2 OPC-AE Message Data ...............................................56

7.4 FDS Network Information ........................................................57

8 Operation with the Diagnostic Manager ..............................................58

8.1 Commissioning Wizard ............................................................59

8.2 Diagnostics ..............................................................................61

8.2.1 System Diagnostics Window ........................................61

8.2.2 Diagnostic Module Diagnostics Window ......................62

8.2.3 Diagnostic Module Diagnostics Window Overview ......62

8.2.4 Alarm Icon Description .................................................63

8.2.5 Diagnostics Filter Function ...........................................63

8.3 Segment Monitoring ................................................................65

8.3.1 Segment Monitoring Data Table Overview ..................66

8.3.2 Physical Layer Measurement Reports (Snapshot) .......68

8.4 Snapshot Explorer ...................................................................69

8.5 Detail Parameterization Interfaces ..........................................70

8.5.1 Diagnostic Manager User Interface Description ...........72

8.5.2 Online/Offline Interface Menu Structure Overview .......73

8.5.3 HD2-DM-A Operation Modes .......................................74

8.5.4 Field Device Handling ..................................................76

8.5.5 PROFIBUS Field Device Measurement Handling .......78

8.5.6 Failure and Maintenance Alarm Handling ....................78

8.5.7 Alarm Hysteresis and Reset .........................................81

8.6 Long-Term History ...................................................................81

8.6.1 History Data Export ......................................................82

8.7 Fieldbus Oscilloscope Function ...............................................83

HD2-DM-A/DM-AM

List of content

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com

8.7.1 Oscilloscope Screen Overview .................................... 83

8.7.2 Trigger Conditions ....................................................... 85

8.8 Firmware Update .................................................................... 87

9 Measured Values / Parameters .......................................................... 88

10 Use Cases and Troubleshooting ....................................................... 94

10.1 Use Cases .............................................................................. 94

10.1.1 Diagnostics During Installation .................................... 94

10.2 Troubleshooting ...................................................................... 96

10.2.1 Diagnostic Manager/Error Messages .......................... 96

11 Installation in Hazardous Areas ....................................................... 100

11.1 Safety Instructions ................................................................ 100

11.2 Installation of the HD2-DM-A in Conjunction with the

Power Hub within Zone 2 or Class I Div. 2

or Class I, Zone 2 ................................................................. 100

11.2.1 Degree of Protection ................................................. 101

11.3 Installation of the DM-AM within Zone 2,

Class I Division 2 Area or Class I, Zone 2 ............................ 101

12 List of Referenced Documents ......................................................... 102

12.1 Norms ................................................................................... 102

12.2 Guidelines ............................................................................. 102

13 Working with the Stand-alone Diagnostic Kit ................................... 101

13.1 Component Overview ........................................................... 102

13.2 Connections .......................................................................... 103

13.3 Commisioning with the Diagnostic Manager ......................... 104

HD2-DM-A/DM-AM

Explanation of Symbols

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com

187630

1 Explanation of Symbols

1.1 Safety-relevant Symbols

1.2 Informative Symbols

•

This symbol indicates a warning about a possible danger.

In the event the warning is ignored, the consequences may range from

personal injury to death or from damage to equipment to destruction.

•

This symbol warns of a possible fault. Failure to observe the instructions

given in this warning may result in the device and any connected facilities

or systems to it develop a fault or fail completely.

This symbol brings important information to your attention.

#This symbol marks an acting paragraph.

HD2-DM-A/DM-AM

Introduction

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com

187630

2 Introduction

This manual describes the following products:

• The Advanced Diagnostic Module HD2-DM-A, for mounting lo-

cally on a FieldConnexRPower Hub motherboard.

• And the Mobile Advanced Diagnostic Module DM-AM, the mo-

bile solution for selective analyzing, monitoring and troubles-

hooting in the field.

The Advanced Diagnostic Modules are specially designed to analyse

signal and segment parameters. They also let you monitor and measure

specific system, segment and field device values. The continuous live

monitoring of all relevant physical layer parameters enables the con-

stant validation of the signal quality and to proactively detect degradati-

ons before the segment communication fails.

The Diagnostic Modules are part of the diagnostic system, which con-

sists of different hard- and software components that act as a whole

(see chapter 5.1 and chapter 6.1).

In conjunction with the FDT/DTM based Diagnostic Manager both Dia-

gnostic Modules provide analysis of signal and segment parameters as

well as measurement of specific system and field device physical layer

values. The integrated powerful oscilloscope function visualizes the cur-

rent communication at each segment.

HD2-DM-A/DM-AM

Introduction

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com

187630

Quick Device Comparison

For detailed information about the whole Pepperl+Fuchs Fieldbus In-

stallation Technology and Fieldbus Power Hub product range please re-

fer to the comprehensive system manuals and data sheets or contact

your local Pepperl+Fuchs representative.

This described products are developed and manufactured in com-

pliance with applicable European standards and guidelines.

Function HD2-DM-A DM-AM

Preferred type of

usage

Lifecycle support,

long term supervision

and proactive ser-

vices of complete

Fieldbus plants or

parts of it.

Commissioning, vali-

dation, troubleshoo-

ting, lifecycle support

and long term super-

vision for individual

segments.

Device supply via motherboard USB-powered

Number of monitored

segments

Connection to PC Com-Port Converter via USB

Physical-Layer-Dia-

gnosis

YES YES

Bulk-Power-Supply

monitoring

YES NO

Segment supply mo-

nitoring

YES YES

OPC integration YES NO

Powerful oscilloscope

function

YES YES

LED indication YES YES

A corresponding Declaration of Conformity may be requested from the

manufacturer.

HD2-DM-A/DM-AM

Introduction

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com

187630

The described devices must only be operated by trained professionals

in accordance with this manual.

It is assumed that the user has technical knowledge of and experience

with FOUNDATION Fieldbus and/or PROFIBUS PA technology, explosi-

on protection, as well as planning and installing FOUNDATION Field-

bus/PROFIBUS PA systems. This document does not provide a comple-

te introduction to FOUNDATION Fieldbus, PROFIBUS PA or explosion

protection for inexperienced users.

The Statement of Conformity, Certificate of Compliance and data

sheets are considered as an integral part of this manual. The data

sheets contain the electrical data of the Statement of Conformity and

the Certificate of Compliance.

Laws and/or regulations governing the use or intended use must be ob-

served. The described devices are only approved for proper professio-

nal use in accordance with the intended purposes. Improper handling

will void any claim made under the warranty as well as any manufactu-

rer's liability.

All Pepperl+Fuchs specific documents are available at

www.pepperl-fuchs.com or from your local Pepperl+Fuchs representa-

tive.

2.1 Intended Use

The Advanced Fieldbus Diagnostic solutions are designed to analyse

signal and segment parameters for monitoring and measuring of

specific system, segment and field device values.

•

The manufacturer of the product, Pepperl+Fuchs GmbH in D-

68307 Mannheim, has a certified quality assurance program in

accordance with ISO 9001.

•

Protection of operating personnel and the system is not ensured if the

module is not used in accordance with its intended purpose.

HD2-DM-A/DM-AM

Introduction

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com

187630

2.2 Maintenance and Service

The measurement properties of the described devices are stable over

long periods of time. For this reason, regular adjustment or service or

the like is unnecessary.

2.3 Fault Elimination

2.4 Disposal

Disposal of devices and their packaging material must be performed in

compliance with the applicable laws and guidelines of the correspon-

ding country.

The devices contain no batteries which must be disposed of separately

from the devices.

•

The operator of the system is responsible in terms of planning,

mounting, commissioning, operating and maintenance.

•

If devices are operated in general electrical systems they must not the-

reafter be operated in electrical systems that are connected with hazar-

dous areas.

•

The delivered transport case of the Mobile Advanced Diagnostic Module

and some of its content must not be taken into hazardous areas.

•

Devices being operated in connection with hazardous areas must not be

changed or manipulated.

•

In case of defect, the device must be removed and replaced with a new

one.

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