Pepperl+Fuchs PS1000-A6-24.10.R Manuel

ISO9001

PS1000-D2-24.20.RM

Redundancy Module

Technical Information

With regard to the supply of products, the current issue of the following document is applicable:

The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central

Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most

recent version as well as the supplementary clause: "Expanded reservation of proprietorship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: +49 621 776 - 0

E-mail: info@de.pepperl-fuchs.com

North American Headquarters

Pepperl+Fuchs Inc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: +1 330 425-3555

E-mail: [email protected].com

Asia Headquarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: +65 6779-9091

E-mail: [email protected]

https://www.pepperl-fuchs.com

Power Supply PS1000-D2-24.20.RM

Contents

2021-11

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Terminology and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Input and Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6 Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7 Lifetime Expectancy and MTBF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8 Terminals and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9 Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

10 Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11 Redundancy Relay Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

12 Load Share Relay Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

13 Automated Load Sharing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

14 EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

15 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

16 Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

17 Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

18 Dielectric Strength. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

19 Approvals And Fulfilled Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

20 Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

21 Physical Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

22 Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Power Supply PS1000-D2-24.20.RM

Contents

2021-11

Power Supply PS1000-D2-24.20.RM

Introduction

2021-11

1 Introduction

The information given in this document is correct to the best of our knowledge and experience

at the time of publication. If not expressly agreed otherwise, this information does not represent

a warranty in the legal sense of the word. As the state of our knowledge and experience is

constantly changing, the information in this data sheet is subject to revision. We therefore

kindly ask you to always use the latest issue of this document (available under

www.pepperl-fuchs.com).

No part of this document may be reproduced or utilized in any form without our prior

permission in writing.

2021-11

Power Supply PS1000-D2-24.20.RM

Terminology and Abbreviations

2 Terminology and Abbreviations

Figure 2.1 1+1 Redundancy

DC 24V A figure displayed with the AC or DC before the value represents

a nominal voltage with standard tolerances (usually ±15%) included.

E.g.: DC 12V describes a 12V battery disregarding whether it is full

(13.7V) or flat (10V)

24Vdc A figure with the unit (Vdc) at the end is a momentary figure without

any additional tolerances included.

may A key word indicating flexibility of choice with no implied preference.

shall A key word indicating a mandatory requirement.

should A key word indicating flexibility of choice with a strongly preferred

implementation.

1+1 Redundancy Use of two identical power supplies in parallel to provide continued

operation following most failures in a single power supply.

The two power supply outputs should be isolated from each other

by utilizing diodes or other switching arrangements.

E.g. two 10A power supplies are needed to achieve a 10A redundant

system.



Load

IN 1

OUT

IN 2

Power Supply PS1000-D2-24.20.RM

Intended Use

2021-11

3 Intended Use

This device is designed for installation in an enclosure and is intended for commercial use,

such as in industrial control, process control, monitoring and measurement equipment

or the like. Do not use this device in equipment where malfunction may cause severe

personal injury or threaten human life.

The redundancy module can be used with any type of power supply as long as the maximum

output current ratings are not exceeded. It is suitable for power supplies with continuous

overload current as well as any kind of intermittent (Hiccup) overload behavior.

Function

The device is a redundancy module for building redundant power supply systems.

The device is equipped with 2 inputs and 1 output. Power supplies with an output current

of up to 24 A and one output can be connected to the inputs. The power supplies can transmit

a rated current of up to 20 A.

The both inputs are decoupled by MOSFETs. This reduces heat generation and voltage drop

between input and output.

The device is mounted on a 35 mm DIN mounting rail according to EN 60715.

Reference Conditions

All parameters are typical values specified at 24V, 20A output current, 25°C ambient

and after a 5 minutes run-in time unless otherwise noted.

2021-11

Power Supply PS1000-D2-24.20.RM

Installation Instructions

4 Installation Instructions

This device may only be installed and put into operation by qualified personnel.

This device does not contain serviceable parts. The tripping of an internal fuse is caused

by an internal defect.

If damage or malfunction should occur during installation or operation, immediately turn

power off and send unit to the factory for inspection.

Install the device in an enclosure providing protection against electrical, mechanical

and fire hazards.

Do not ground or earth the positive output pole which could prevent redundancy in case

of a ground failure. Ground the negative output pole, when needed.

Use only power supplies with a negligible output ripple voltage in the low frequency range

between 50Hz and 10kHz when used in marine applications according to the GL regulations.

Install the device onto a DIN-rail according to EN 60715 with the output terminals on the bottom

of the device. Other mounting orientations require a reduction in output current.

Make sure that the wiring is correct by following all local and national codes.

Use appropriate copper cables that are designed for a minimum operating temperature

of 60°C for ambient temperatures, up to +45°C, 75°C for ambient temperatures up to +60°C

and 90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire

enter the terminal connection.

Unused screw terminals should be securely tightened.

The device is designed for pollution degree 2 areas in controlled environments.

No condensation or frost is allowed.

The enclosure of the device provides a degree of protection of IP20.

The input must be powered from a PELV or SELV source or an Isolated Secondary Circuit

in order to maintain a SELV or PELV output.

Check correct input polarity. The device will not operate when input voltage is reversed.

The device is designed as Class of Protection III equipment according to IEC 61140.

Warning!

Risk of electrical shock, fire, personal injury or death.

•Turn power off before working on the device and protect against inadvertent re-powering.

•Do not open, modify or repair the device.

•Use caution to prevent any foreign objects from entering into the housing.

•Do not use in wet locations or in areas where moisture or condensation can be expected.

•Do not touch during power-on, and immediately after power-off.

Hot surface may cause burns.

Warning!

Explosion hazards

•Substitution of components may impair suitability for this environment.

•Do not disconnect the device unless power has been switched off or the area is known

to be non-hazardous.

•A suitable enclosure must be provided for the end product which has a minimum

protection of IP54 and fulfills the requirements of the EN 60079-0.

Note

If you use the device in hazardous areas, observe the safety information in the instruction

manual and in chapter 19.

Power Supply PS1000-D2-24.20.RM

Installation Instructions

2021-11

A PE (ground) connection is not required. However, connecting the chassis ground terminal

to ground can be beneficial to gain a high EMI immunity.

The device is designed for convection cooling and does not require an external fan.

Do not obstruct airflow and do not cover ventilation grid!

The device is designed for altitudes up to 6000m (19685ft). See additional requirements

in the product datasheet for use above 2000m (6560ft).

Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom,

5mm left and right side. Increase the 5mm to 15mm in case the adjacent device is a heat

source. When the device is permanently loaded with less than 50%, the 5mm can be reduced

to zero. Under special circumstances clearances can be reduced. See details in the product

datasheet.

The maximum surrounding air temperature is +70°C (+158°F). The operational temperature

is the same as the ambient or surrounding air temperature and is defined 2cm below

the device.

The device is designed to operate in areas between 5% and 95% relative humidity.

To ensure a proper load share function, ensure that the wiring size and length between

the two power supplies and the redundancy module is identical.

2021-11

Power Supply PS1000-D2-24.20.RM

Input and Output Characteristics

5 Input and Output Characteristics

Figure 5.1 Input to output voltage drop

Number of inputs 2

Number of outputs 1

Input voltage nom. DC 24-28V ±25%

Input voltage range 18-35Vdc

Voltage drop, input to output typ. 0.1-0.5V at 2x5A, load share function dependent,

see Figure 5.1

typ. 0.2-0.5V at 2x10A, load share function dependent,

see Figure 5.1

typ. 0.24-0.5V at 2x12A, load share function dependent,

see Figure 5.1

Input current nom. 2x 0-12A continuous, ambient temperature < +45°C

nom. 2x 0-10A continuous, ambient temperature < +70°C

nom. 2x 17A 1for max. 5 seconds

max. 2x 700A for max. 1ms

Output current nom. 24A continuous, ambient temperature < +45°C

nom. 20A continuous, ambient temperature < +70°C

nom. 32.5A for max. 5 seconds

max. 26A in overload /short-circuit (voltage < 6V).

Ensure that the sum of input currents does

not exceed this value.

Reverse current max. 1mA at 24V, per input, -40°C to +70°C

Reverse voltage max. 40Vdc voltage applied to the output,

continuously allowed

Output capacitance typ. 320µF

1The average value (R.M.S. value) of the output current must not exceed the values of the continuous output current.

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