Escea DX1000 Manuel utilisateur

Installation / Service Guide

For the latest documentation, visit www.escea.com 630228_5

DX1000 / DX1500

Gas Fireplaces

Important:

The appliance shall be installed in accordance with;

• Thisinstallationinstructionbooklet

• Localgasttingregulations

• Municipalbuildingcodes

• Electricalwiringregulations

• Anyotherrelevantstatutoryregulations.

• AS/NZS5601:2010GasInstallations

Thisapplianceisnotintendedforusebyyoungchildrenorinrmpersonsunlessthey

havebeenadequatelysupervisedbyaresponsiblepersontoensurethattheycanusethe

appliancesafely.

Youngchildrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.

Manufacturedby:EsceaLtd,POBox5277DunedinNZ,Ph:+6434788220

ForcontactdetailsofyourlocalEsceadistributorordealerpleasevisit:

www.escea.com inf[email protected]

WARNING:

Failure to follow these instructions could cause a malfunction of this appliance, which

couldresultindeath,seriousbodilyinjury,and/orpropertydamage.Failuretofollow

theseinstructionsmayalsovoidyourreinsuranceand/orwarranty.

Thisappliancemustnotbemodied.

THIS APPLIANCE MUST BE FITTED WITH AN ESCEA REMOTE ROOM AIR FAN

AND SUITABLE RETURN AIR VENTILATION

THIS APPLIANCE MUST BE FITTED WITH AN ESCEA REMOTE FLUE FAN

THE TERMINAL MUST ALWAYS VENT DIRECTLY OUTDOORS

Who can install this product:

Installationmustbecarriedoutbyaqualiedandregisteredinstallerwho,oncompletion

oftheinstallation,mustissuea:

AUS:CerticateofCompliance

NZ:EnergyWorkCerticate

inaccordancewithnationaland/orlocalcodes.IfthesearenotissuedthentheEsceawar-

rantymaybevoid.

Warranty Repair and Annual Servicing:

WarrantyrepairworkmustbecarriedoutbyarecognisedEsceagasreplacetechnician.

ItisrecommendedthatrecognisedEsceaGasFireplaceTechniciansarealsousedtocarry

outannualservicingrequirements(particularlyduringthewarrantyperiod).Forcontact

detailsofauthorisedEsceaGasFireplaceTechniciansinyourarea,pleasecontactthe

retailer from whom the appliance was purchased.

General installation information:

Thisappliancemustbeinstalledaccordingtotheseinstructionsandincompliancewith

allrelevantbuilding,gastting,electricalandotherstatutoryregulations(eg.AS/NZS

5601).Anyshortcomingsintheapplianceandueinstallationwillbetheresponsibility

oftheinstaller,andEsceawillnotbeaccountableforanysuchfailingsortheirconse-

quences.

Oncethisapplianceisinstalleditcannotberemovedwithoutdisturbingthewalllining.

ThisDXSeriesreplaceshasbeendispatchedfromthefactorysetasasinglesidedver-

sion.ThiscanbeconvertedintoadoublesidedappliancebyusingtheDoubleSided

ConversionKitavailablefromyourEsceadistributor.Conversiondetailsareshownin

SectionE.

Anelectricianisrequiredtoinstalla3pinpowersocket–SectionC

Contents

A Installation Process and Product Description 6

A1 RecommendedInstallationProcess: 6

A2 ProductDescription 6

A3 ProductDimensions 7

B Creating the Cavity 8

B1 CavityShape 8

B2 DesigningtheCavity 8

B3 FlueConguration 9

B4 FramingDimensions 10

B5 CavityBase 10

B6 Hearth 10

B7 WallLinings 10

B8 Fascia 11

B9 MantleClearance 11

B10 TelevisionClearances 11

B11 Ducting 12

B12 DuctFanmounting 13

C Installing the Electricity and Gas to the Appliance 14

C1 PowerSupply 14

C2 NetworkCable 14

C3 GasPipeSizing 15

C4 GasPipePosition 15

C5 GasIsolatingValve 15

D Installing the Flue 16

D1 InstallingtheHorizontalPowerueWallTerminaloption 16

D2 InstallingtheVerticalPowerueRoofTerminaloption 17

D3 InstallingtheHorizontalPowerueoption 18

D4 InstallinginAccordancewithRelevantCodes 18

D5 CreatingtheHoleintheOutsideWall 19

D6 HowtoashtheHorizontalPowerue 20

D7 HowtoashtheVerticalPowerue 20

D8 RunningtheFlue 21

D9 RunningthePowerueElectricalCable 21

E Installing the Appliance 22

E1 DoubleSidedconversion 22

E2 InstallingtheAppliance 23

E3 ConnectingtheFlue 23

E4 ConnectingtheNetworkCable 23

E5 RemovingtheGlass 24

E6 RemovetheFuelbedTray&Burners 24

E7 GasTypeConversion 25

E8 CheckingtheGasOperatingPressure 27

E9 OperatingtheAppliance 27

E10 AuxillaryOn/Obutton 28

E11 Reinsertingfuelbedandceramicglass 28

F Finishing the Installation 29

F1 CrystalliteFuelBedInstallation 29

F2 Walllining 29

F3 FittingtheFasciaPanels 30

F4 LocatingWallMountCradleforWirelessControl 31

F5 OperatingtheAppliance 31

F6 Finalchecklist 32

F7 NormalOperatingSoundsandSmells 33

G Installation Checklist 34

S Service Manual 35

S1 Annualserviceprocedure 35

S2 ErrorCodes 36

S3 CleaningtheFuelbedandGlass 38

S4 CheckingOperatingPressure 39

S5 ReplacingaRemoteControl 40

S6 Replacingtheburners 41

S7 Accessingthecontroltray 42

S8 RemovingtheCircuitBoard 42

S9 ServicingtheHorizontal/VerticalPowerue 44

S10 WiringDiagram 45

S11 Esceaproductwarranty 46

S12 DX1000StarRatingLabels 49

S13 DX1500StarRatingLabels 50

ACDEF G SERVICE

A Installation Process and Product Description

A1 Recommended Installation Process:

Thefollowingdiagramillustratesthestepsrequiredtoinstallyourgasre,andthetrades

requiredateachstage.

Thesequenceinwhichyouchoosetodothesetaskswillvarydependingonyourindi-

vidualinstallation.Pleasereadtheseinstructionscarefullybeforeproceedingwiththe

installation.Leavetheinstallationoftheoptionalfasciapanelsuntiltheveryendofthe

installationandcommissioningtoavoiddamagetothefasciapanels.

Create the Cavity Install electrical / gas

connections, ue system, and

replace

Finish installation and t

fascia

SectionB SectionC,D Section F

A2 Product Description

TheEsceaDX1500/DX1000gasreisadirectvent(fandraughtbalancedue),room

sealedgasappliancedesignedtobebuiltintoacavity.Thisapplianceisuedusingaco-

linearexiblealuminiumueconnectedtoapowerueterminal.

Thehotairfromthegasreistransferredtotheroomviaducting.

TheuserwillcontroltheirrewiththeRadioFrequency(RF)remotethatwillnormallybe

leftinitswallmountcradle.InadditiontotheRFremoteithasasingleauxiliaryOn/O

buttonontheunit.Whennotinoperationitisinastandbymodeunlessitisphysically

isolatedfromthemainssupply.

BACDEFGSERVICE

A3 Product Dimensions

NOTTOBEMISTAKENFORCAVITYDIMENSIONS

Alldimensionsareinmm

183

744

382

372

DX1000 DX1500

A664mm 914mm

B1328mm 1828mm

A C DEF G SERVICE

B Creating the Cavity

B1 Cavity Shape

The DX1500 / DX1000 is suitable for timber framed cavities.

Mostexistingmasonrycavitieswillnotbesuitable.

Thecavitydesign&shapewillbedependentonanumberofthings:

B2 Designing the Cavity

Thefollowingaspectsmustbeconsideredwhendesigningthisinstallation:

• Appliancephysicalsize

• SinglesidedorDoublesided

• Wallnishingandinteractionwithappliance

• Positioningofapplianceinregardstowalllining(depthintowall)

• IsaFasciatobeused?onesideortwosides?

• Exhaustcowlaspect–horizontal/verticalandueconguration

• Flueexhaustfannoise

• Exhaustcowlaccessformaintenance

• Ductlayoutandcavityspacestorunducting

• Ductfanposition

• Accesstoductfanformaintenance

• Gaspipelayout

• Gasisolationvalve/pressuretestpointposition

• Electricalisolationswitch

• Homeautomationnetworkconnections-Ethernetcablelayout

□

Thecavityandwallliningsmaybeconstructedfromstandardtimberframingmaterials

and do not need to be non-combustible.

Donotlinethetopofthecavity.

Itisnotnecessarytolinethesides,orbackofthecavity.

This DX1500 / DX1000 re is to be installed prior to any wall lining.

The wall lining is the very last task to be completed in this installation.

BACDEFGSERVICE

B3 Flue Conguration

Therearetwobasictypesofueconguration,usingaverticalpoweruecowl,orahori-

zontalpoweruecowl.Thehorizontalosetoftheterminalcanbeanyamountuptothe

totaluelengthlistedbelow.

10m MAX

X + Y = 12m MAX

= 0.6m MIN

Note: You must provide sucient access to the powerue to enable it to be serviced in the

future. This means that the fan unit must have sucient access to allow it to be replaced if

necessary.

Theuemustbesecurelyxedandadequatelysupportedbybracketsfastenedtothe

buildingstructureatsuitablepointstoensurethestabilityoftheuesystem.

Anyjointswithintheuesystemmustbesealedadequately,withasealingagentused

ifnecessary.TheuesystemfortheDX1500/DX1000iszerorated,sonospacesare

requiredbetweentheueandanytimberframing.

HorizontalFlueoption

Minimum:600mmuelength

Maximum:Totaluelength12m

□

VerticalFlueoption

Minimum:600mmuelength

Maximum:Totaluelength10m

For ue installation, see section D

ONLY USE ESCEA APPROVED FLUE COMPONENTS

Note: All sections of horizontal ue must be sloped back toward the re at a rate

of no less than 20mm per metre, to allow any condensation to run back into the

appliance.

A C DEF G SERVICE

B4 Framing Dimensions

DX1000: MIN

800

MIN

450

MIN

381

Front Side

Single Sided

Side

Double Sided

1400

DX1500: MIN

1900

Framing Dimensions - Bench top / Hutch style

150 MIN

1150 MIN

400 MIN

B5 Cavity Base

ThisapplianceMUSTbefullysupportedonitsbase,overtheentireareaoftheunderside

oftheappliance.Thebasemustalsobelevelandstrongenoughtosupportthetotal

productweight,whichisapproximately100kg(DX1000)or120kg(DX1500).

B6 Hearth

Nohearthisrequired

B7 Wall Linings

Theappliancemustbeinstalledpriortoandbehindthenishedwallsurface.Takeinto

accountanyplasterboard,tilesoranyothernishingsurfacethatmaybeintendedfor

thenishedwallsurface.Wallnishingmaterialsmustnotencroachupontheminimum

cavityclearancesgiveninprevioussections.Thewallboardthatlinestheoutsideofthe

openingcanbenormalplasterboardanddoesnotneedtobenon-combustible.

Note:Thenalwallliningmustnotencroachwithinthespecieddimensionsinthissec-

tionorsectionB8.Thesedimensionsindicatetheopeningrequiredinanywalllining.

ThesedimensionsareforDX1500/DX1000withoutfascia,ifusingafasciathenplease

checkthefollowingsectionofthismanualforseparatewallliningdimensions.

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