Craftsman 919.167260 Manuel utilisateur

Owner's Manual

ICRAFTgMFINI

Permanently Lubricated

Tank Mounted

AiR COMPRESSOR

=Safety Guidelines

=Assembly

=Operation

=Maintenance

=Service and Adjustments

=Troubleshooting

=Repair Parts

CAUTION; Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

1000001251 Rev.o 4/4/07

WARRANTY ................................................ 2

SPECiFiCATiON CHART ..................................... 3

SAFETY GUiDELiNES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 10-11

OPERATION ........................................... 12-14

MAINTENANCE ............................................ 15

SERVICE AND ADJUSTMENTS ............................ 16-17

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE ............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPAI_IOL .............................................. 26-47

NOTES/NOTAS ............................................ 46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at

its option repair or replace it free of charge. Contact your nearest Sears

Service Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

1000001251 2-ENG

Model No. 919.167260

*Running HP 1.1

Bore 1.875"

Stroke 1.25"

Voltage-Single Phase 120V/60HZ/1 PH

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 17

Approx. Cut-In 120

Approx. Cut-out 150

*SCFM @40 psig 4.3

*SCFM @90 psig 3.3

*(Tested per ISO 1217)

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

_Indicates an

imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

_Indicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

_Indicates a

potentially

hazardous situation which, if not

avoided, _ result in minor or

moderate injury.

_Used without the

safety alert symbol

indicates apotentially hazardous

situation which, if not avoided, may

result in property damacLe_.

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known to the State of California to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically=treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in awell

ventilated area, and work with approved safety equipment, always wear

OSNA/MSNA/NIOSN approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

_This product contains chemicals, including lead, known to

the State of California to cause cancer, and birth defects or

other reproductive harm. Wash hands after handling.

3-ENG 1000001251

_Do not operate this unit until you read and

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE iNSTRUCTiONS

_RiSK OF EXPLOSION OR FiRE

WHAT CAN HAPPEN

it is normal for electrical contacts

within the motor and pressure

switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause seri-

ous overheating and could cause

fire.

• Unattended operation of

this product could result in per-

sonal injury or property damage. To

reduce the risk dfire, do not allow

the compressor to operate unat-

tended.

HOW TO PREVENT iT

• Always operate the compressor in a

well ventilated area free of combus-

tible materials, gasoline, or solvent

vapors.

Ifspraying flammable materials,

locate compressor at least 20 feet

(6.1 m)away from spray area. An

additional length of air hose may be

required.

Store flammable materials in a

secure location away from com-

pressor.

Never place objects against or on

top of compressor.

Operate compressor in an open

area at least 12" (304.8 mm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Always remain in attendance

with the product when it is

operating.

Always turn off and unplug unit

when not in use.

1000001251 4-ENG

__ RISK TO BREATHING (ASPHYXiATiON)

HOW TO PREVENT iT

= • Air obtained directly from the com-

pressor should never be used to

supply air for human consumption.

Inorder to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable dtreating air to all

applicable local and federal codes

prior to human consumption.

• Sprayed materials such as paint, • Work in an area with good cross

paint solvents, paint remover, insec- ventilation. Read and follow the

ticides, weed killers, may contain safety instructions provided on the

harmful vapors and poisons, label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA!MSHA!NIOSH respiratory

protection designed for use with

your specific application.

RiSKorBURSTING

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminant's can

cause serious injury or death.

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6 inch diameter) according to ASME Section VIII,

Div. 1 rules. All pressure vessels should be inspected once every two years. To find

your state pressure vessels inspector, look under the Division of Labor and Industries

in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN

Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

Modifications or attempted repairs

to the air tank.

HOW TO PREVENT iT

Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a new air

tank or replace the entire compres-

sor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

5-ENG 1000001251

• Unauthorized modifications to the • The air tank is designed to with-

safety valve or any other compo- stand specific operating pressures.

nents which control air tank pres- Never make adjustments or parts

sure. substitutions to alter the factory set

operating pressures.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflata-

bles can cause them to explode or

fly apart, and could result in serious

injury.

Tires:

Follow the equipment manufactur-

ers recommendation and never

exceed the maximum allowable

pressure rating of attachments.

Never use compressor to inflate

small low pressure objects such as

children's toys, footballs, basket-

balls, etc.

Over inflation of tires could result in _ Use a tire pressure gauge to check

serious injury and property damage, the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and simi-

lar equipment used to inflate tires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply to

no more than the rating of the tire pres-

sure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

__ RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the "Installation"

section.

HOW TO PREVENT IT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnell in accordance

with national and local electrical

codes.

Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

1000001251 6-ENG

__ RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT iT

• The compressed air stream can •Always wear certified safety equip-

cause soft tissue damage to merit: ANSI Z87.1 eye protection

exposed skin and can propel dirt, (CAN/CSA Z94.3) with side shields

chips, loose particles, and small when using the compressor.

objects at high speed, resulting in • Never point any nozzle or sprayer

property damage or personal injury, toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempt-

ing maintenance, attaching tools or

accessories.

__ RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT iT

= Touching exposed metal such as • Never touch any exposed metal

the compressor head, engine head, parts on compressor during or

engine exhaust or outlet tubes, can immediately after operation.

result in serious burns. Compressor will remain hot for

several minutes after operation.

Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

_)_ _ RiSK FROM MOVING PARTS

WHAT CAN HAPPEN

Moving parts such as the pulley, fly-

wheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

HOW TO PREVENT iT

• Never operate the compressor with

guards or covers which are dam-

aged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by autHorized

service center personnell.

7-ENG 1000001251

__ RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT iT

• Unsafe operation of your air com- • Review and understand all instruc-

pressor could lead to serious injury tions and warnings in this manual.

or death to you or others. • Become familiar with the operation

and controls dthe air compressor.

Keep operating area clear of all per-

sons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area doperation with a fire

extinguisher.

Do not operate machine with miss-

ing, broken, or unauthorized parts.

IQI RiSKFROMNO=SE

WHAT CAN HAPPEN

Under some conditions and dura-

tion of use, noise from this product

may contribute to hearing loss.

HOW TO PREVENT iT

Always wear certified safety equip-

ment: ANSI $12.6 ($3.19) hearing

protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

1000001251 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-in Pressure: While the motor

is off, air tank pressure drops as

you continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure

at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•in Line Filter

Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is

capable of running continuously.

However, to prolong the life of your

air compressor, it is recommended

that a 50%-75% average duty

cycle be maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9-ENG 1000001251

Unpacking

1. Remove unit from carton and

discard all packaging.

HOW TO SET UP YOUR

UNiT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated area.

The air compressor should be

located at least 12" away from the

wall or other obstructions that will

interfere with the flow of air. The

air compressor pump and shroud

are designed to allow for proper

cooling. The ventilation openings

on the compressor are necessary

to maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration

as the grounded plug. DO

NOT USE AN ADAPTER. See

illustration.

l_Grounded

_g pinL_ Outlets

GROUNDING iNSTRUCTIONS

RISK OF

-- ELECTRICAL

SHOCK. in the event of a short

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether

the compressor is properly

grounded, have the installation

checked by a qualified

electrician.

RISK OF

-- ELECTRICAL

SHOCK. IMPROPER GROUNDING

CAN RESULT IN ELECTRICAL

SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet,

acorrect outlet should be installed

by aqualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

1000001251 10-ENG

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