Craftsman 919.167600 Manuel utilisateur

Owner's Manual

ICRAFTSHI:IN°I

Permanently Lubricated

Single Stage

Portable

AiR COMPRESSOR

Model No.

919.167600

=Safety Guidelines

=Assembly

=Operation

=Maintenance

=Troubleshooting

=Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

1000002920 Rev.o 06/22/07

WARRANTY ................................................ 2

SPECiFiCATiON CHART ...................................... 3

SAFETY GUiDELiNES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 10

DUTY CYCLE .............................................. 10

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 10-12

OPERATION ............................................ 12-14

MAINTENANCE ......................................... 15-16

SERVICE AND ADJUSTMENTS ............................ 17-18

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE .............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPANOL .............................................. 26-45

NOTES/NOTAS ............................................ 46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... back cover

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME ®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

1000002920 2-ENG

Model No. 919.167600

Running HP "1.6

Bore 2.875"

Stroke 1.45"

Voltage-Single Phase 120V/60HZ

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (gallons) 26

Approx. Cut-In 130 PSI

Approx. Cut-out 160 PSI

SCFM @ 40 psig *6.3

SCFM @ 90 psig *4.9

* Tested per ISO 1217

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

_Indicates an

imminently

hazardous situation which, if not

avoided, will result in death or

serious in'uLU_.

_Indicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious in'_

_Indicates a

potentially

hazardous situation which, if not

avoided, _ result in minor or

moderate injury.

_Used without the

safety alert symbol

indicates apotentially hazardous

situation which, if not avoided, may

result in p_gperty damage_.

" e

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known to the State of California to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

OSNA/MSNA/NIOSN approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

_This product contains chemicals, known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

3-ENG 1000002920

_Do not operate this unit until you read and _

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE iNSTRUCTiONS

_ RiSK OF EXPLOSION OR FiRE

HOW TO PREVENT iT

= • Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

WHAT CAN HAPPEN

It is normal for electrical contacts

within the motor and pressure

switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could

cause fire.

Unattended operation dthis

product could result in personal

injury or property damage. To

reduce the risk dfire, do not

allow the compressor to operate

unattended.

Ifspraying flammable materials,

locate compressor at least 20 feet

(6.1 m)away from spray area. An

additional length of air hose may be

required.

Store flammable materials in

a secure location away from

compresso_:

Never place objects against or on

top of compressor.

Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Always remain in attendance with

the product when it is operating.

Always turn off and unplug unit

when not in use.

1000002920 4-ENG

__ RISK TO BREATHING (ASPHYXiATiON)

HOW TO PREVENT iT

= Air obtained directly from the

compressor should never be

used to supply air for human

consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with

the compressor must be capable

of treating air to all applicable local

and federal codes prior to human

consumption.

• Sprayed materials such as paint, Work in an area with good cross

paint solvents, paint remover, ventilation. Read and follow the

insecticides, weed killers, may safety instructions provided on the

contain harmful vapors and label or safety data sheets for the

poisons, materials you are spraying. Always

use certified safety equipment:

OSHA!MSHA!NIOSH respiratory

protection designed for use with

your specific application.

_ D D

RiSKorBURSTING

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from

the air tank. Breathing these

contaminants can cause serious

injury or death.

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6" (152 mm) diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two

years. Tofind your state pressure vessels inspector, look under the Division of Labor

and Industries inthe government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT iT

Failure to properly drain condensed • Drain air tank daily or after each

water from air tank, causing rust use. If air tank develops a leak,

and thinning of the steel air tank. replace it immediately with a

new air tank or replace the entire

compresso_:

Modifications or attempted repairs • Never drill into, weld, or make any

to the air tank. modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

5-ENG 1000002920

• Unauthorized modifications to • The air tank is designed to

the safety valve or any other withstand specific operating

components which control air tank pressures. Never make adjustments

pressure, or parts substitutions to alter the

factory set operating pressures.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury.

Tires:

Follow the equipment

manufacturers recommendation

and never exceed the maximum

allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children's toys, footballs,

basketballs, etc.

Over inflation of tires could result in _ Use a tire pressure gauge to check

serious injury and property damage, the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and similar

equipment used to inflatetires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply

to no more than the rating of the tire

pressure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

__ RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the "Installation"

section.

HOW TO PREVENT IT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnell in accordance

with national and local electrical

codes.

Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

1000002920 6-ENG

__ RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT iT

• The compressed air stream can Always wear certified safety

cause soft tissue damage to equipment: ANSi Z87.1 eye

exposed skin and can propel dirt, protection (CAN/CSA Z94.3)

chips, loose particles, and small with side shields when using the

objects at high speed, resulting in compressor.

property damage or personal injury. Never point any nozzle or sprayer

toward any part dthe body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

• _ m D

RiSKOFHOTSURFACES

WHAT CAN HAPPEN J HOW TO PREVENT iT

oTouching exposed metal such as J•Never touch any exposed metal

the compressor head, engine head, parts on compressor during or

engine exhaust or outlet tubes, can immediately after operation.

result in serious burns. Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

unt un t has been a owed to coo.

__ _RiSKFROMMOViNGPARTS

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or your clothing.

HOW TO PREVENT iT

Never operate the compressor

with guards or covers which are

damaged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

7-ENG 1000002920

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

_ m D

I_ _:_ RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN

Unsafe operation of your air

compressor could lead to serious

injury or death to you or others.

__ RiSK OF FALLING

WHAT CAN HAPPEN

• A portable compressor can

fall from a table, workbench,

or roof causing damage to the

compressor and could result in

serious injury or death to the

operator.

Any repairs required on this product

should be performed by authorized

service center personnel.

HOW TO PREVENT IT

Review and understand all

instructions and warnings in this

manual.

Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all

persons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area doperation with a fire

extinguisher.

Do not operate machine with

missing, broken, or unauthorized

parts.

= D

HOW TO PREVENT iT

Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

high locations.

1000002920 8-ENG

[__ RiSK OF INJURY FROM LiFTiNG

WHAT CAN HAPPEN I HOW TO PREVENT iT

oSerious injury can result from *The compressor is too heavy to

attempting to lift too heavy an I be lifted by one person. Obtain

object, assistance from others before

ftng.

RISK FROM NOISE

WHAT CAN HAPPEN

Under some conditions and

duration of use, noise from this

product may contribute to hearing

loss. SAVE THESE INSTRUCTIONS

FOR FUTURE USE

HOW TO PREVENT IT

Always wear certified safety

equipment: ANSI $12.6 ($3.19)

hearing protection.

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

Cut-in Pressure: While the motor

is off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air com-

pressor is turned on and begins to

run, air pressure in the air tank begins

to build. It builds to a certain high

pressure before the motor automati-

cally shuts off, protecting your air tank

from pressure higher than its capacity.

The high pressure at which the motor

shuts off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

9-ENG 1000002920

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories Refer to the selection chart located on

• In Line Filter the unit to select the tools this unit is

Tire Air Chuck capable of powering.

Quick Connector Sets (various _ The use of any

sizes) "--- other accessory

Air Pressure Regulators not recommended for use with

• Oil Fog Lubricators this tool could be hazardous. Use

Air Hose: 1/4", 3/8" or 1/2" I.D. in only accessories rated equal to

various lengths or higher than the rating of the air

compressor.

This air compressor pump is capable is, the air compressor pump should

of running continuously. However, to not run more than 30-45 minutes in

prolong the life of your air compressor, any given hour.

it is recommended that a 50%-75%

average duty cycle be maintained; that

Unpacking

1. Remove unit from carton and discard all packaging.

HOW TO SET UP YOUR UNIT GROUNDING INSTRUCTIONS

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated

area.

The air compressor should be

located at least 12" (30.5 cm)

away from the wall or other

obstructions that will interfere

with the flow of air.

Place the air compressor on a flat

level surface resting on the rub-

ber bumpers and wheels

The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

_Risk of Electrical

-- Shock. In the event

of ashort circuit, grounding reduces

the risk of shock by providing an

escape wire for the electric current.

This air compressor must be

properly grounded.

The portable air compressor is

equipped with a cord having a ground-

ing wire with an appropriate grounding

plug (see following illustrations).

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

iMPORTANT." The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

1000002920 10-ENG

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