Craftsman 919.184193 Manuel utilisateur

N036596

Owner's Manual

Oil Lube

Single Stage

Vertical Stationary

AiR COMPRESSOR

=Safety Guidelines

=Assembly

= Operation

=Maintenance

=Troubleshooting

= Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

N036596 Rev. 0 10/01/09

WARRANTY ................................................ 2

SPECiFiCATiON CHART ..................................... 2

SAFETY GUiDELiNES- DEFiNiTiONS ........................... 3

iMPORTANT SAFETY iNSTRUCTiONS ........................ 3-8

GLOSSARY ................................................ 9

DUTY CYCLE .............................................. 9

ACCESSORIES ............................................. 9

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 10-12

OPERATION ........................................... 13-15

MAINTENANCE ......................................... 16-19

SERVICE AND ADJUSTMENTS ............................... 20

STORAGE ................................................ 21

TROUBLESHOOTING GUIDE ............................. 21-24

REPAIR PARTS ......................................... 25-29

ESPANOL .............................................. 30-53

NOTES/NOTAS ............................................ 54

REPAIR PROTECTION AGREEMENTS ......................... 55

HOW TO ORDER REPAIR PARTS ...................... back cover

CRAFTSMAN FULL WARRANTY

If this Craftsman product fails due to a defect in material or workmanship within

one year from the date of purchase, call 1-800-4-MY-HOME to arrange for free

repair (or replacement if repair proves impossible).

This warranty applies for only 90 days from the date of purchase if this product

is ever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Model No.

Running Horsepower

Voltage-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM @ 40 psig

SCFM @ 90 psig

919.184193

3.0*

240V

15 amps

Time Delay

60 Gallons (227 liters)

120 psig

150 psig

12.2

10.1

* Tested per ISO 1217

Refer to Glossary for abbreviations. 2-ENG

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

_ Indicates an

imminently hazardous

situation which, if not avoided, will

result indeath or serious injury.

_ ndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_ ndicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

_Indicates a practice not

related to personal

injury which, if not avoided, may result

in property damage.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

Some dust contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm such

as asbestos and lead in lead based paint.

To reduce the risk of injury, read the instruction manual. __._

SAVE THESE INSTRUCTIONS

I_ _RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN

• It is normal for electrical contacts

within the motor and pressure switch

to spark.

• •

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

HOW TO PREVENT IT

Always operate the compressor

in awell ventilated area free of

combustible materials, gasoline, or

solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet (6.1 m)

away from spray area. An additional

length of air hose may be required.

Store flammable materials in a secure

location away from compressor.

3-ENG

Restricting any of the compressor

ventilation openings will cause

serious overheating and could cause

fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor

to operate unattended.

• Never place objects against or on

top of compressor.

Operate compressor in an open area

at least 12" (30.5 cm) away from any

wall or obstruction that would restrict

the flow of fresh air to the ventilation

openings.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Store unit indoors.

Always remain in attendance with the

product when it is operating.

Disconnect electrical supply when

not in use.

__ RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the

air tank. Breathing these contami-

nants can cause serious injury or

death.

Exposure to chemicals in dust cre-

ated by power sanding, sawing,

grinding, drilling, and other con-

struction activities may be harmful.

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and poi-

sons.

HOW TO PREVENT IT

Never use air obtained directly

from the compressor to supply air

for human consumption. The com-

pressor is not equipped with suit-

able filters and in-line safety equip-

ment for human consumption.

Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

NIOSH/OSHA respiratory protec-

tion or properly fitting face mask

designed for use with your specific

application.

4-ENG

I__ RISK OF BURSTING

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission

published Release # 02-108 concerning air compressor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life is dependent

upon several factors, some of which include operating conditions, ambient con-

ditions, proper installations, field modifications, and the level of maintenance.

The exact effect of these factors on air receiver life is difficult to predict.

If proper maintenance procedures are not followed, internal corrosion to the

inner wall of the air receiver tank can cause the air tank to unexpectedly rupture

allowing pressurized air to suddenly and forcefully escape, posing risk of injury to

consumers.

Your compressor air tank must be removed from service by the end of the year

shown on your tank warning label.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT iT

• Failure to properly drain condensed • Drain air tank daily or after each use.

water from air tank, causing rust and If air tank develops a leak, replace it

thinning of the steel air tank. immediately with a new air tank or

replace the entire compressor.

Modifications or attempted repairs to • Never drill into, weld, or make any

the air tank. modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

Unauthorized modifications to the • The air tank is designed to withstand

safety valve or any other components specific operating pressures.

which control air tank pressure. Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

Excessive vibration can weaken the • The compressor must be properly

air tank of a stationary compressor mounted, see Anchoring under

and cause an explosion, installation.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could result

in serious injury.

Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's

toys, footballs, basketballs, etc.

5-ENG

Tires:

• Over inflation of tires could result in • Use a tire pressure gauge to check

serious injury and property damage, the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate tires

can fill small tires very rapidly. Adjust

}ressure regulator on air supply to

no more than the rating of the tire

}ressure. Add air in small increments

and frequently use the tire gauge to

}revent over inflation.

_I__ RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

Grounding Instructions paragraph

in the Installation section.

HOW TO PREVENT iT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

[_ I__ RiSK OF SERIOUS iNJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN

Oil can leak or spill and could

result in fire or breathing hazard;

serious injury or death can result, oil

leaks will damage carpet, paint or

other surfaces in vehicles or trailers.

HOW TO PREVENT iT

Always place compressor on a

protective mat when transporting

to protect against damage to vehicle

from leaks. Remove compressor

from vehicle immediately upon arrival

at your destination.

6-ENG

_I__ RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

RiSKOFHOTSURFACES

HOW TO PREVENT iT

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

com pressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

• Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

WHAT CAN HAPPEN

Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor with

protective shrouds removed can

expose you to moving parts and can

result in serious in'urv.

HOW TO PREVENT IT

Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

MOVING PARTS

HOW TO PREVENT iT

Never operate the compressor with

guards or covers which are damaged

or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by authorized

service center personnel.

7-ENG

_I__ RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT iT

= Unsafe operation of your air = Review and understand all instructions

compressor could lead to serious and warnings in this manual.

injury or death to you or others. • Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all

persons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

__ RISK OF INJURY FROM LIFTING

• WHAT CAN HAPPEN • HOW TO PREVENT IT

Serious injury can result from The compressor is too heavy to

attempting to lift too heavy an I be lifted by one person. Obtain

II DI RiSKFROMNOISE

WHAT CAN HAPPEN ,, HOW TO PREVENT IT

= Undersome conditions and duration Always wearcertified safety equipment:

of use, noisefrom this product may ANSI $12.6 ($3.19) hearingprotection.

contribute to hearinq loss.

SAVE THESE INSTRUCTIONS

8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL_*, CUL, ETL_*_*,CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

*UL_ is a registered trademark of

Underwriters Laboratories and ETL_

is a registered trademark of Electrical

Testing Laboratories.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

This air compressor pump is capable average duty cycle be maintained; that

of running continuously. However, to is, the air compressor pump should

prolong the life of your air compressor, not run more than 30-45 minutes in

it is recommended that a 50%-75% any given hour.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose: 1/4" (6.4 mm), 3/8"

(9.5 mm) or 1/2" (12.7 mm) I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

E__ The use of any

-- other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

9-ENG

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - Electric drill

Unpacking

1. Remove all packaging.

lt may be necessary

to brace or support

one side of the outfit when removing

the pallet because the air compressor

will have a tendency to tip.

2. Remove and discard the screws

and washers holding the com-

pressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

_Risk of property dam-

age. This compres-

sor was shipped with oil in the pump

crankcase. Check oil before operating

air compressor, see Check Oil under

Maintenance.

HOW TO SET UP YOUR UNiT The air compressor MUST be bolted

Location of the Air Compressor

• Locate the air compressor in a

clean, dry, and well ventilated

area.

Located the air compressor at

least 12" (30.5 cm) away from

the wall or other obstructions

that will interfere with the flow

of air.

Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring.

NOTE: Long lengths of electri-

cal wiring could cause power

loss to the motor.

The air filter must be kept clear

of obstructions which could

reduce air flow to the air com-

pressor.

Anchoring of the Air Compressor

_Risk of Bursting.

__ Excessive

Vibration can weaken the air tank

and cause an explosion. The

compressor must be properly

mounted.

to a level, solid concrete surface. Use

3/8" lag screws, washers and concrete

anchors. If help is needed anchoring

the air compressor consult a licensed

contractor.

1. Place the air compressor on a

level, solid concrete surface.

Make sure the concrete is in

good condition with no cracks or

damage.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

5. Place the washers (supplied)

between the floor and air

compressor feet, see figure. If

needed use shims to level the unit.

...........l 3/8" Lag

..... i Screw .

Washer ! _ (not supplied)

(supplied) i....[_ ...................J

sh_Surface Line

Washer (not Concrete Anchor

supplied) (not supplied)

10-ENG

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