Craftsman 919.157260 Manuel utilisateur

Owner’s Manual

Portable/Stationary

Gasoline Engine

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Troubleshooting

• Repair Parts

Model No.

919.157260

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

A13567 Rev. 2 01/4/07

Model No. 919-157260

Engine HP 5

Bore 2.875"

Stroke 2"

Air Tank Capacity (gallons) 20

Approx. Unloader Reset Pressure (psig) 120

Approx. Unloader Blow-Off Pressure (psig) 150

SCFM @ 40 psig 12.0

SCFM @ 90 psig 10.0

SPECIFICATION CHART

2- ENG

A13567

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

TABLE OF CONTENTS

WARRANTY

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19

SERVICE AND ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-21

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-25

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-29

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-53

REPAIR PROTECTION AGREEMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

3- ENG A13567

SAFETY GUIDELINES - DEFINITIONS

Indicates an

imminently hazardous

situation which, if not avoided, will result

in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in minor

or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situation

which, if not avoided, may result in

property damage.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains

chemicals known (to the State of California) to cause cancer, birth defects

or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do

this type of work. To reduce your exposure to these chemicals: work in

a well ventilated area, and work with approved safety equipment, always

wear MSHA/NIOSH approved, properly fitting face mask or respirator when

using such tools.

When using air tools, basic safety precautions should always be followed

to reduce the risk of of personal injury.

4- ENG

A13567

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

It is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

Always operate the compressor in a

well ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

5- ENG A13567

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

WARNING: Risk from Flying Objects

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved

safety glasses with side shields when

using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Drain tank daily or after each use. If tank

develops a leak, replace it immediately

with a new tank or replace the entire

compressor.

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

What Could Happen

6- ENG

A13567

WARNING: Risk to Breathing

WARNING: Risk of Electrical Shock

HAZARD

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

7- ENG A13567

WARNING: Risk of Burns

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with you

or your clothing.

WARNING: Risk of Falling

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

HAZARD

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or

attempting to repair compressor with

protective shrouds removed can expose

you to moving parts and can result in

serious injury.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

How To Prevent ItWhat Could Happen

8- ENG

A13567

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

WARNING: Risk of Unsafe Operation

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HAZARD

WARNING: Risk of Serious Injury or Property Damage

When Transporting Compressor

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

Always place COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

SAVE THESE INSTRUCTIONS

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

9- ENG A13567

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certiﬁcation: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certiﬁed

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Unloader Blow-Off Pressure: All

models are continuous running units

controlled by tank pressure. When the

maximum tank pressure is obtained,

the unloader valve will blow-off. This

will cause the compressor to exhaust

the air to the atmosphere and not the

tank. This decreases the load on the

engine and allows it to run at a near

no-load condition.

Unloader Reset Pressure: When

the tank pressure drops to a

predetermined point, the unloader

valve closes. The tank pressure will

now increase until it reaches the

unloader blow-off pressure.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

ASSEMBLY

Contents of Carton

1 - Air Compressor

1 - Thread Sealant Tape

1 - Screw .250-20 .625 Set Square

1 - Shut-off Valve 1/4" NPT

1 - Engine Manual

1 - Owner's Manual

4 - Vibration Mount

8 - Lock Washer

4 - Flat Washer

8 - Hex Nut .313-18 UNC

4 - Cap Screw

4 - Hex Nut .250-20 UNC

2 - Hex Nut .375-16 UNC

2 - Rubber Feet

1 - Foot Bracket

2 - Shoulder Bolt

2 - Lock Washer

1 - Handle

1 - Grip Handle

2 - Wheel

Tools Required for Assembly

1 - a 9/16" socket or open-end

wrench for attaching the wheels

1 - a 7/16" open-end wrench for

attaching the foot extension

bracket and rubber feet

1 - a 1/4" open-end wrench for

attaching the shut-off valve and

air outlet adapter.

10- ENG

A13567

Unpacking

1. Remove unit from carton and

discard all packaging. NOTE:

Save all parts bags.

The wheels and

handle do not

provide adequate clearance,

stability or support for pulling the

unit up and down stairs or steps.

The unit must be lifted, or pushed

up a ramp.Installing Handle

Do not use the

engine gas tank

as a support for lifting the air

compressor.

1. Insert the handle into pockets

under the tank saddle. Put one

set screw through hole in one

side of tank saddle and tighten

down on handle.

Handle

Set Screw

Tank Saddle

It will be necessary

to brace or

support one side of the unit when

installing the wheels because the

compressor will have a tendency

to tip.

1. Attach the rubber feet to the

bottom of the foot extension

bracket as shown. Attach foot

extension bracket to the air tank

bracket as shown.

2. Attach wheels with shoulder

bolts and nuts as shown. Place

the bolts in the top hole of

the wheel bracket on unit.

3. Tighten securely. NOTE: The

unit will sit level if the wheels are

properly installed.

Rubber Foot

Extension Bracket

Cap Screw

Lock Washer

Hex Nut

Cap Screw

Shoulder Bolt Wheel

Hex Nut

Handle

Set Screw

Tank Saddle

Assemble Wheels and Rubber

Feet for Portability

Excessive tank

vibration can

weaken the air tank and cause

rupture or explosion. Rubber feet

must be installed.

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