Craftsman 919.165613 Manuel utilisateur

Permanently Lubricated

Twin V

2-Stage

Stationary

AIR COMPRESSOR

Model No.

919.165613

Owner’s Manual

 

 

 

 

 

 

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.





 Rev. 0 04/14/08

2- ENG

N004083

TABLE OF CONTENTS

WARRANTY................................................2

SPECIFICATION CHART .....................................3

 ...........................3

........................ 3-8

 ................................................9

ACCESSORIES .............................................9

 ..............................................9

ASSEMBLY ...............................................10

INSTALLATION ......................................... 10-12

OPERATION ........................................... 13-15

MAINTENANCE......................................... 16-18

...............................18

 ................................................19

 ............................. 20-22

REPAIR PARTS ......................................... 24-27

 .........................49

 ......................Back Cover

WARRANTY



If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at

its option repair or replace it free of charge. Contact your nearest Sears

Service Center (1-800-4-MY-HOME®) to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.



3- ENG N004083

SPECIFICATION CHART

Model No. 919.165613

Running HP *2.9

Bore 2.375

Stroke-High Pressure .54"

Low Pressure 1.45"

Voltage-Single Phase 240/60/1

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 60

Approximate Cut-in Pressure 145

Approximate Cut-out Pressure 175

SCFM@ 40 psig *9.6

SCFM@ 90 psig *9.0

* Tested per ISO 1217

Refer to Glossary for abbreviations.



This manual contains information that is important for you to know and under-

stand. This information relates to protecting  and 

. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently hazardous

situation which, if not avoided, will

result in .

Indicates a potentially

hazardous situation

which, if not avoided, may result in



Indicates a potentially

hazardous situation

which, if not avoided, could result in



Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may result

in



        

          



        





To reduce the risk of injury, read the instruction manual .



4- ENG

N004083



RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Itisnormalforelectricalcontacts

within the motor and pressure

switch to spark.

•Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

• Ifelectricalsparksfromcompressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

• Ifsprayingflammablematerials,locate

compressor at least 20 feet (6.1 m)

away from spray area. An additional

length of air hose may be required.

• Storeflammablematerialsinasecure

location away from compressor.

• Restrictinganyofthecompressor

ventilation openings will cause

serious overheating and could cause

fire.

• Neverplaceobjectsagainstoron

top of compressor.

• Operatecompressorinanopenarea

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

• Operatecompressorinaclean,dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Store unit indoors.

• Unattendedoperationofthis

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

• Alwaysremaininattendancewith

the product when it is operating.

• Disconnect electrical supply when

not in use.





WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairdirectlyfrom

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminant's

can cause serious injury or death.

• Airobtaineddirectlyfromthe

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

5- ENG N004083

• Exposuretochemicalsindustcreat-

ed by power sanding, sawing, grind-

ing, drilling, and other construction

activities may be harmful.

• Sprayedmaterialssuchaspaint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Workinanareawithgoodcross

ventilation. Read and follow the safe-

ty instructions provided on the label

or safety data sheets for the materi-

als you are spraying. Always use

certified safety equipment: NIOSH/

OSHA respiratory protection or prop-

erly fitting face mask designed for

use with your specific application.





The air tank on your Air Compressor is designed and may be UM

coded (for units with air tanks greater than 6 inch diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every

two years. To find your state pressure vessels inspector, look under the Division

of Labor and Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failuretoproperlydraincondensed

water from air tank, causing rust and

thinning of the steel air tank.

• Drainairtankdailyoraftereachuse.

If air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

• Modificationsorattemptedrepairsto

the air tank. • Neverdrillinto,weld,ormakeany

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

• Unauthorizedmodificationstothe

safety valve or any other components

which control air tank pressure.

• Theairtankisdesignedtowithstand

specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

• Excessivevibrationcanweakenthe

air tank of a stationary compressor

and cause an explosion.

• Thecompressormustbeproperly

mounted, see "Anchoring" under

Installation.



• Exceedingthepressureratingof

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could result

in serious injury.

• Followtheequipmentmanufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.

6- ENG

N004083



RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

• Never operate compressor with

protective covers removed or

damaged.

• Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

"Grounding Instructions" paragraph

in the Installation section.

• Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.





WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairstreamcan

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Alwayswearcertifiedsafety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressor.

• Neverpointanynozzleorsprayer

toward any part of the body or at

other people or animals.

• Alwaysturnthecompressoroff

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

7- ENG N004083





WHAT CAN HAPPEN HOW TO PREVENT IT

• Touchingexposedmetalsuchas

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

• Nevertouchanyexposedmetal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Donotreacharoundprotective

shrouds or attempt maintenance

until unit has been allowed to cool.





WHAT CAN HAPPEN HOW TO PREVENT IT

• Movingpartssuchasthepulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

• Neveroperatethecompressor

with guards or covers which are

damaged or removed.

• Keepyourhair,clothing,andgloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Airventsmaycovermovingparts

and should be avoided as well.

• Attemptingtooperatecompressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts and

can result in serious injury.

• Anyrepairsrequiredonthisproduct

should be performed by authorized

service center personnel.

8- ENG

N004083





WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafeoperationofyourair

compressor could lead to serious

injury or death to you or others.

• Reviewandunderstandall

instructions and warnings in this

manual.

• Becomefamiliarwiththeoperation

and controls of the air compressor.

• Keepoperatingareaclearofall

persons, pets, and obstacles.

• Keepchildrenawayfromtheair

compressor at all times.

• Donotoperatetheproductwhen

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Neverdefeatthesafetyfeaturesof

this product.

• Equipareaofoperationwithafire

extinguisher.

• Donotoperatemachinewithmissing,

broken, or unauthorized parts.





WHAT CAN HAPPEN HOW TO PREVENT IT

• Seriousinjurycanresultfrom

attempting to lift too heavy an

object.

• Thecompressoristooheavyto

be lifted by one person. Obtain

assistance from others before lifting.



RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Undersomeconditionsandduration

of use, noise from this product may

contribute to hearing loss.

• Alwayswearcertifiedsafetyequipment:

ANSI S12.6 (S3.19) hearing protection.



9- ENG N004083

GLOSSARY

ACCESSORIES

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

 Standard cubic feet per min-

ute; a unit of measure of air delivery.

 Pounds per square inch

gauge; a unit of measure of pressure.

Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Whilethemotor

is off, air tank pressure drops as

you continue to use your acces-

sory.Whenthetankpressuredrops

The accessories and tools are avail-

able through the current Power and

Hand Tool Catalog or full-line Sears

stores.

to a certain low level the motor will

restart automatically. The low pres-

sure at which the motor automatically

restarts is called "cut-in" pressure.

Whenanair

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Circuit carrying elec-

tricity from electrical panel to outlet.

Place a lock on

the line power switch so no one else

can turn on the power.

DUTY CYCLE

This air compressor pump is capable

of running continuously. However,

to prolong the life of your air com-

pressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air compres-

sor pump should not run more than

30-45 minutes in any given hour.

Accessories

• InLineFilter

• TireAirChuck

• QuickConnectorSets(various

sizes)

• AirPressureRegulators

• OilFogLubricators

• AirHose:1/4",3/8"or1/2"I.D.in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.









only accessories rated equal to





10- ENG

N004083

ASSEMBLY



1 - 9/16" socket or open end

wrench

1 - Electric drill



1. Remove all packaging.









-





2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. Withthehelpofanotherperson

carefully remove air compressor

from pallet and place on a level

surface.



1 - Air Compressor

1 - Parts bag containing:

1 - Operator’s Manual

1 - Parts Manual

 4- 5/8"Washers





• Locatetheaircompressorina

clean, dry, and well ventilated

area.

• Locatedtheaircompressorat

least 12" (30.5 cm) away from the

wall or other obstructions that will

interfere with the flow of air.

• Locatetheaircompressoras

close to the main power sup-

ply as possible to avoid using

long lengths of electrical wiring.

 Long lengths of electrical

wiring could cause power loss to

the motor.

• Theairfiltermustbekeptclearof

obstructions which could reduce

air flow to the air compressor.













The air compressor MUST be bolted to

a solid, level surface.

Hardware needed:

4 - Concrete anchors

(not supplied)

4 - 3/8" Lag screw to fit concrete

anchors

(not supplied)

 4- 5/8"Washer(supplied)

shims (if needed)

1. Place the air compressor on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

5. Place the (4) washers (supplied)

between the floor and air com-

pressor feet. If needed, solid

shims may be placed between the

washers and floor to evenly dis-

tribute weight on all four feet. See

next figure.

INSTALLATION

Autres manuels pour 919.165613

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