Burkert 2065 Manuel utilisateur

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2063, 2064, 2065

Piston-controlled diaphragm valve

Kolbengesteuertes Membranventil

Vanne à membrane commandée par piston

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 1809/01_EU-ML_00810533 / Original DE

Contents

1 OPERATING INSTRUCTION ................................................. 4

1.1 Denitionofterms ....................................................... 4

1.2 Symbols....................................................................... 4

2 AUTHORISED USE ............................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contact address.......................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 Structure...................................................................... 7

5.2 Application area........................................................... 9

5.3 Properties .................................................................... 9

5.4 Function....................................................................... 9

6 TECHNICAL DATA............................................................... 10

6.1 Conformity................................................................. 10

6.2 Standards .................................................................. 10

6.3 Labelingoftheforgedbody ...................................... 10

6.4 Labelingofthetubevalvebody(VP)......................... 11

6.5 Type label .................................................................. 11

6.6 Operating conditions ................................................. 12

6.7 General technical data............................................... 19

7 INSTALLATION .................................................................... 19

7.1 Installation position ................................................... 19

7.2 Beforeinstallation...................................................... 20

7.3 Removetheactuatorfromthevalvebody ................ 21

7.4 Installationofthevalvebody..................................... 21

7.5 Installationoftheactuator(weldedbody) ..................... 22

7.6 Pneumatic connection............................................... 23

8 REMOVAL............................................................................ 24

9 MAINTENANCE................................................................... 24

9.1 Maintenance.............................................................. 24

9.2 Repairs ...................................................................... 26

10 MALFUNCTIONS ................................................................ 28

11 REPLACEMENT PARTS...................................................... 29

11.1 Order table ................................................................ 29

12 TRANSPORT, STORAGE, REMOVAL ................................. 30

english

Type 2063, 2064, 2065

Operating instruction

1 OPERATING INSTRUCTION

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keep these instructions in a location which is easily accessible

toeveryuserandmaketheseinstructionsavailabletoeverynew

ownerofthedevice.

Important safety information.

Failure to observe these instructions may result in hazardous

situations.

▶The operating instructions must be read and understood.

1.1 Denition of terms

Intheseinstructions,theterm“device”alwaysreferstotheTypes

2063, 2064 and 2065.

1.2 Symbols

DANGER!

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorseriousinjury.

WARNING!

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmay resultin serious injuries

or death.

CAUTION!

Warns of a possible danger.

▶Failuretoobserve this warning may result in a moderateor

minorinjury.

NOTE!

Warns of damage to property.

Important tips and recommendations.

Referstoinformationintheseoperatinginstructionsorin

other documentation.

▶designates an instruction to prevent risks.

→designatesaprocedurewhichyoumustcarryout.

english

Type 2063, 2064, 2065

Authorised use

2 AUTHORISED USE

Non-authorized use of the diaphragm valve Type 2063, 2064

and 2065 may be a hazard to people, nearby equipment and

the environment.

▶Thedeviceisdesignedforthecontrolledowofliquid

media.

▶Inareasatriskofexplosion,onlyusedevicesapprovedforusein

thoseareas.ThesedevicesarelabeledwithaseparateExtype

label.Whenutilizedinapotentiallyexplosiveatmosphere,always

payattentiontothedetailsontheseparateExtypelabeland

theExadditionalinstructionscontainedinthescopeofdelivery.

▶During use observe the authorized data, the operating

conditionsandconditionsofusespeciedinthecontract

documents and operating instructions.

▶Thedevicemaybeusedonlyinconjunctionwiththird-party

devices and components recommended and authorized by

Bürkert.

▶Protectdevicefromdamagingenvironmentalinuences

(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,

consulttherelevantsalesoce.

▶Correct transportation, correct storage and installation and

carefuluseandmaintenanceareessentialforreliableand

faultlessoperation.

▶Theexhaustairmaybecontaminatedwithlubricantsinthe

actuator.

▶Use the device only as intended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsideranycontingenciesorinci-

dentswhichoccurduringinstallation,operationandmaintenance.

Theoperatorisresponsibleforobservingthelocation-specic

safetyregulations,alsowithreferencetothepersonnel.

Danger – high pressure.

▶Beforelooseningthelinesandvalves,turnothepressure

and vent the lines.

Danger of bursting from overpressure.

▶Observethespecicationsonthetypelabelformaximal

control and medium pressure.

▶Observe permitted medium temperature.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedeviceortheequipment,switcho

thepowersupplyandsecuretopreventreactivation!

Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment!

Risk of injury when opening the actuator!

Theactuatorcontainsatensionedspring.Iftheactuatoris

opened,thereisariskofinjuryfromthespringjumpingout!

▶Do not open the actuator.

english

Type 2063, 2064, 2065

Basic safety instructions

Risk of injury from moving parts in the device!

▶Do not reach into openings.

Risk of burns and risk of re if used continuously through hot

device surface.

▶Keepthedeviceawayfromhighlyammablesubstancesand

mediaanddonottouchwithbarehands.

Danger due to loud noises.

▶Depending on the operating conditions, the device may gener-

ateloudnoises.Moredetailedinformationonthelikelihoodof

loudnoisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

Leaking medium when the diaphragm is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethe

diaphragm.

▶Ifthemediaishazardous,protecttheareasurroundingthe

discharge point against dangers.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Installationandrepairworkmaybecarriedoutbyauthorized

techniciansonlyandwiththeappropriatetools.

▶Afteraninterruptioninthepowersupplyorpneumatic

supply,ensurethattheprocessisrestartedinadenedor

controlled manner.

▶Thedevicemaybeoperatedonlywheninperfectcondition

andinconsiderationoftheoperatinginstructions.

▶Observethesafetyregulationsspecictotheplantforappli-

cationplanningandoperationofthedevice.

▶Theplantoperatorisresponsibleforthesafeoperationand

handlingoftheplant.

▶Thegeneralrulesoftechnologyapplytoapplicationplanning

andoperationofthedevice.

To prevent damage to property of the device, ensure:

▶Supplythemediaconnectionsonlywiththosemediawhich

arespeciedasowmediainthechapterentitled„6 Technical

data“.

▶Donotputanyloadsonthevalve(e.g.byplacingobjectson

itorstandingonit).

▶Donotmakeanyexternalmodicationstothevalves.Donot

paintthebodypartsorscrews.

▶Donottransport,installorremoveheavydeviceswithoutthe

aidofasecondpersonandusingsuitableauxiliaryequipment.

english

Type 2063, 2064, 2065

General information

4 GENERAL INFORMATION

4.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

E-mail:[email protected]

International

Contact addresses are found on the nal pages of the printed

operating manual.

InformationontheInternetunder:www.burkert.com

4.2 Warranty

Thewarrantyisonlyvalidifthedeviceisusedasauthorizedin

accordancewiththespeciedapplicationconditions.

4.3 Information on the Internet

Theoperatinginstructionsanddatasheetsfor2063,2064and2065

canbefoundontheInternetat:www.burkert.com

5 PRODUCT DESCRIPTION

5.1 Structure

Piston-controlled diaphragm valve consists of a pneumatically

actuatedpistonactuatoranda2/2-wayvalvebody.Usingneutral

gasesorair(controlmedia),itcontrolstheowofdirty,aggressive,

abrasive, ultrapure or sterile media, even highly viscous media can

beused(owmedia).

5.1.1 2/2-way valve Type 2063

Actuator

Line connection

Valve body

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Diaphragm socket

Fig. 1: 2/2-way valve Type 2063, structure and description

english

Type 2063, 2064, 2065

Product description

5.1.2 T-valve Type 2064

Actuator

Line connection

T-valve body

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Diaphragm socket

Fig. 2: T-valve Type 2064, structure and description

5.1.3 Tank bottom valve Type 2065

Actuator

Line connection

Pilot air port 1 CFA and CFI /

Air discharge connection CFB

Pilot air port 2 CFB and CFI /

Air discharge connection CFA

Transparentcapwith

position indicator

Tankbottomvalvewith

weldingange

VA diaphragm socket

Fig. 3: Tank bottom valve Type 2065, structure and description

english

Type 2063, 2064, 2065

Product description

5.2 Application area

Observethemaximum pressurerangeaccordingtothe

type label.

•Dirty, aggressive, abrasive, ultrapure or sterile media.

•Highly viscous media.

5.3 Properties

•Anyowdirection.

•Self-drainingforappropriateinstallation.Theendsoftheuti-

lized connections must be cylindrical.

•Freeofemptyspace.

•Low-turbulenceow.

•Highowvaluesbythestreamlinedvalvebody.

•Maintenance-freeundernormalconditions.

•Diaphragms can be easily replaced.

5.3.1 Options

•Strokelimit(asmax.ormin./max.design)

Adjustingscrewusedtolimitopenpositionofvalve,thereby

alsolimitingtheowrate.

•Feedback indicator

Providesfeedbackonvalvepositionusinginductiveproximity

switchortype8697feedbackindicator.

5.3.2 Device versions

Thepiston-controlleddiaphragmvalveisavailableforthefollowing

actuatorsizes:ø50mm,ø70mm,ø90mm,ø130mm.

5.4 Function

Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)gen-

eratestheclosingforceonthediaphragmpressurepiece.Theforce

istransferredviaaspindlewhichisconnectedtotheactuatorpiston.

5.4.1 Control functions (CF)

Control function A (CFA)

Normally closed by spring action

Control function B (CFB)

Normally open by spring action

english

Type 2063, 2064, 2065

Technical data

Control function I (CFI)

Actuatingfunctionviareciprocal

pressurization

6 TECHNICAL DATA

6.1 Conformity

TheType2063,2064and2065conformswiththeEUDirectives

accordingtotheEUDeclarationofConformity.

6.2 Standards

The applied standards, which verify conformity with the EU

Directives,canbefoundontheEU-TypeExaminationCerticate

and/ortheEUDeclarationofConformity.

6.3 Labeling of the forged body

XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

Surfacequalitycode

Customer-specictext

(optional)

Oriceconnectionand

pipe dimension

Batch number

Material

Production number /

serial number

Nominal pressure

Fig. 4: Labeling of the forged body

english

Type 2063, 2064, 2065

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Burkert Unité de contrôle

Burkert

Burkert 770 Manuel utilisateur

Burkert

Burkert 6516 Manuel utilisateur

Burkert

Burkert 2100 series Manuel utilisateur

Burkert

Burkert 3281 Manuel utilisateur

Burkert

Burkert 8690 Manuel utilisateur

Burkert

Burkert 6520 NARMUR Manuel utilisateur

Burkert

Burkert 6517 Manuel utilisateur

Burkert

Burkert 6520 NAMUR Manuel utilisateur

Burkert

Burkert 0340 Manuel utilisateur

Burkert

Burkert 2657 Manuel utilisateur

Burkert

Burkert 0142 Manuel utilisateur

Burkert

Burkert 0124 Manuel utilisateur

Burkert

Burkert 6126 Manuel utilisateur

Burkert

Burkert 2060 Manuel utilisateur

Burkert

Burkert 2030 Manuel utilisateur

Burkert

Burkert 0312 Manuel utilisateur

Burkert

Burkert Magnetventil 6013 Manuel utilisateur

Burkert

Burkert 2100 series Manuel utilisateur

Burkert

Burkert 0470 Manuel utilisateur

Burkert

Burkert Robolux 2036 Manuel utilisateur

Burkert

Burkert 2300 Series Manuel utilisateur

Burkert

Burkert 2103 Series Manuel utilisateur

Burkert

Burkert 2031 INOX Manuel utilisateur

Burkert

Burkert 6628 Manuel utilisateur

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur