Burkert 2030 Manuel utilisateur
Quickstart
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Type 2030, 2031, 2031 K, 2032, 2033, 2037
Piston-operated diaphragm valves,
Actuator sizes 40 - 125, Diameter DN8 - DN65
Kolbengesteuerte Membranventile,
Antriebsgröße 40 - 125 mm, Nennweiten DN8 - DN65
Vannes à membrane, commandé par piston, Tailles de
mécanisme 40 - 125 mm, Piston section nominale DN8 - DN65
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2012 - 2015 Bürkert Werke GmbH
Operating Instructions 1506/03_EU-ML_00810102 / Original DE
3
Quickstart
1 QUICKSTART ..................................................................................................3
2 SYMBOLS .........................................................................................................3
3 INTENDED USE .............................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................4
5 CONTACT ADDRESSES ...........................................................................5
6 TECHNICAL DATA ........................................................................................5
7 ASSEMBLY .......................................................................................................8
8 TRANSPORTATION, STORAGE, DISPOSAL ................................13
2 SYMBOLS
Warning to prevent death or serious injuries:
DANGER!
Warns of an immediate danger!
WARNING!
Warns of a potentially dangerous situation!
Warning to prevent moderate or minor injuries:
CAUTION!
Warns of a possible danger!
NOTE!
Warns of material damage!
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶designates instructions for risk prevention.
→designates a procedure which you must carry out.
1 QUICKSTART
The quickstart guide comprises important information.
▶Carefully read the quickstart guide and observe any safety information.
▶The quickstart guide must be available to every user.
▶The liability and warranty for types 2030, 2031, 2031 K, 2032, 2033
and 2037 do not apply if the quickstart instructions are not observed.
The quickstart guide illustrates the installation and commissioning of
the equipment with examples. A detailed description of the device
can be found in the operating instructions for types 2030, 2031,
2031 K, 2032, 2033 and 2037 in the internet at: www.burkert.com
If you have any queries, please contact your Bürkert sales
office.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
4
Intended Use
3 INTENDED USE
Incorrect use of type 2030, 2031, 2031 K, 2032, 2033 and 2037 can
be dangerous to people, nearby equipment and the environment.
The diaphragm valve of type 2030 is designed for the control of
contaminated and aggressive media. The valves of types 2031,
2031 K, 2032, 2033 and 2037 can also be used with ultrapure or
sterile media with higher viscosity.
▶In the potentially explosion-risk area type 2030, 2031, 2031 K, 2032,
2033 and 2037 may be used only according to the specification on
the separate Ex type label. For use observe the additional informa-
tion enclosed with the device together with safety instructions for
the explosion-risk area.
▶Devices without a separate Ex type label may not be used in a
potentially explosive area. Secure system/equipment against
unintentional activation.
▶Observe the permitted usage conditions for the equipment.
▶Only operate when in perfect condition and always ensure proper
storage, transportation, installation and operation.
▶Only feed fluids into the media connections that are specified in
section “6 Technical Data”.
▶Do not make any internal or external changes to types 2030,
2031, 2031 K, 2032, 2033 and 2037. Secure equipment/
device against unintentional actuation.
▶Only trained technicians may perform installation and maintenance
work.
▶After an interruption in the power supply, ensure that the process
is restarted in a controlled manner.
▶Do not subject the body to mechanical loading.
▶Observe the general accepted technical rules.
3.2 Restrictions
If exporting the system or device, observe any existing restrictions.
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
Danger – high pressure.
▶Turn off the pressure and vent the lines before loosening lines or
valves.
Risk of electric shock.
▶Before reaching into the device or the equipment, switch off and
lock the power supply to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of burns.
The surface of the equipment can become hot during continuous
operation.
▶Do not touch the device with bare hands.
Danger of bursting from overpressure.
▶Observe the specifications on the type label for max. control and
medium pressure as well as the permitted medium temperature.
To prevent injuries/damage:
▶Secure system/equipment from unintentional activation.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
5
Technical Data
5 CONTACT ADDRESSES
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Germany
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
Email: [email protected]
International
Contact addresses can be found in the internet at: www.burkert.com
6 TECHNICAL DATA
6.1 Conformity
The types 2030, 2031, 2031 K, 2032, 2033 and 2037 are compliant
with the EC Directives according to the EC Declaration of Conformity.
6.2 Standards
The applied standards which are used to demonstrate compliance
with the EC Directives are listed in the EC type test certificate and/
or the EC Declaration of Conformity.
6.3 General technical data
Control medium: neutral gases, air
Flow media: Type 2030 contaminated, corrosive media
Types 2031, 2031 K, 2032 and 2037 con-
taminated, ultrapure, sterile media and media
with higher viscosity
Installation position: any, preferably with actuator facing up;
tank bottom valve Type 2033: Actuator facing
downwards
Materials and connections see data sheet
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
6
Technical Data
6.4 Control functions
A
P
A
Closed by spring force in rest position.
B
P
A
Opened by spring force in rest position.
I
P
A
Actuating function via reciprocal pressurization.
6.5 Type label
Type
Control function
Orifice (diaphragm size)
Body material
Identification number of the device
2031 A 25,0 EPDM VS
Made in Germany
00445286
W36LP
Pilot 5,5-7bar
TG44 Pmed 10bar
S/N 1060
Seal material
Port connection
max. medium
pressure
Serial number
Control
pressure
6.6 Labeling of forged body
Batch number/
manufacturing code
Company code
Material
Pressure level
Production/order
number (F-part)
Serial number
Code
Surface quality
Customized text
(optional)
Connection orifice
and tube sizes
6.7 Labeling of tube valve body (VP)
1.4435
316L(VP)
XXXXXXXX
XXXXXXXXXX
PN16 / CWP150
XXXXXXXX / XXX
XXXX / XXXXXX
Material HeatCompany logo
Pressure stage
Connection orifice
and pipe dimensions
Surface quality code /
Customer-specific text
(optional)
Production number
order number / Serial
number
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
7
Technical Data
6.8 Application conditions
WARNING!
Danger of bursting from overpressure.
If the device explodes, there is a risk of serious injuries, chemical
burns, scalding!
▶Do not exceed the maximum control and medium pressure.
Observe specifications on the type label!
▶Observe permitted ambient and media temperature.
Ambient temperature for actuators:
Material Size ø Temperature
PA 40 - 125 mm -10 ... +60 °C
PPS 40 - 80 mm +5 ... +140 °C
100 mm, 125 mm
+5 ... +90 °C (briefly up to +140 °C)
Medium temperature for body:
Body material Temperature
Stainless steel -10 ... +140 °C
PVC (see PT graph) -10 ... +60 °C
PVDF (see PT graph) -10 ... +120 °C
PP (see PT graph) -10 ... +80 °C
Medium temperature for diaphragms:
Material Temperature Comments
EPDM / PTFE -10 ... +130 °C Steam sterilization up to +150 °C
FKM -5 ... +130 °C Dry up to +150 °C
otherwise only briefly up to +150 °C
Maximum permitted medium pressure:
Permitted medium pressure depending on the medium temperature
for plastic bodies:
DN 15 - 65
10
8
6
4
2
20 40 60 80 100 120 140
PVC
PVDF
PP
Medium pressure[bar]
Temperature [°C]:
Fig. 1: Graph of medium pressure / medium temperature
Permitted control pressure*:
Actuator size
ø [mm] Actuator
material Min. control
pressure [bar] Max. control
pressure [bar]
40 - 100 PA 210
125 PA 2 7
40 - 125 PPS 2 7
* Observe the permitted pressure range according to the
type label!
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
8
Assembly
Control pressure for control function A:
The values apply to body made of:
• plastic,
• stainless steel: block material, forged, casted and tube valve body.
Diaphragm
size DN [mm] Actuator size
[mm]
Control pressure [bar]
at medium pressure *)
0 bar maximum
840 5 4
15 50 53.5
63 5 4
20 63 5.5 4
80 5 4
25 63 54.5
80 5.5 4.5
32 100 5.5 4
40 100 5.5 4
125 5.5 4
50 100 5.5 3.5
125 5.5 3
65 125 5.5 4.5
Tab. 1: Control pressure CFA
*)
Approximate data, exact values can be found on the type
label.
The required minimum control pressure Pmin with control function B
and I is dependent on the medium pressure.
The pressure diagrams can be found in the operating
instructions on the internet at: www.burkert.com.
7 ASSEMBLY
7.1 Safety instructions
DANGER!
Danger – high pressure.
▶Turn off the pressure and vent the lines before loosening lines
or valves.
Risk of electric shock.
▶Before reaching into the device or the equipment, switch off the
power supply and lock to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
WARNING!
Risk of injury from incorrect installation.
▶Installation may only be performed by authorized technicians
with the appropriate tools.
Risk of injury from unintentional activation of the system and
uncontrolled restart.
▶Secure system against unintentional activation.
▶Following installation, ensure a controlled restart.
7.2 Before installation
• Before connecting the valve, ensure that the pipelines are aligned.
• The flow direction is optional.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
9
Assembly
7.2.1 Installation position general
Installation for self-drainage of the body
It is the responsibility of the installer and operator to ensure
self-drainage.
Installation for leakage detection
One of the bores (in the actuator base) for monitoring
leakage must be at the lowest point.
7.2.2 Installation position 2/2-way valve
• The piston-controlled diaphragm valve can be installed in any
position, preferably with the actuator face up.
To ensure self-drainage:
→Install body at an angle α = 10° to 40° to the horizontal
(see Fig. 2).
→Maintain an inclination of 1° – 5°.
There is a mark on forged and cast bodies, which must face
upwards (12 o'clock position, see Fig. 3).
→One of the bores (in the actuator base) for monitoring leakage,
must be at the lowest point.
αAngle α: 10° to 40°
Inclination to line axis 1° ... 5°
Fig. 2: Installation position for self-drainage of the body
Marking for self-draining
inclination
Fig. 3: Mark for correct installation position
7.2.3 Installation position T-valve type 2032
The following positions are recommended for installation in the ring circuits:
For supply of a medium: For removal of a medium:
Fig. 4: Installation position of Type 2032
7.2.4 Installation position of Y-valve Type 2037
The following positions are recommended for installation in the systems:
For supply of a medium: For removal of a medium:
Fig. 5: Installation position of Type 2037
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
10
Assembly
7.2.5 Installation of tank bottom valve
Type 2033
For information about tanks and welding instructions, refer to
the standard ASME VIII Division I.
We recommend that the valve is welded before the tank is
assembled. However, it is still possible to weld the valves to
completely installed tanks.
Before welding, make sure that:
• the tank bottom valve does not impact any other device installation
component and that is always remains possible to assemble and
dismantle the actuator.
• a minimum distance between 2 welding points of 3x the thickness
of the tank wall is maintained.
We recommend that the valve is welded in the middle of the
drain so that the tank can be optimally discharged.
The diameter of the holes in the tank and in the flange must be equal.
The valve has two weld edges to simplify welding and positioning of
the valve. The weld edges are about 3 mm long. If the tank wall is more
than 3 mm thick, the valve must be positioned on the “Fig. 6: Position
to be ground on tank”.
→Grind the drainage wall before the valve is welded in.
Position to be ground
on tank
Fig. 6: Position to be ground on tank
Examine the batch numbers on the supplied manufacturer's
certificate 3.1.B before starting with welding work.
Procedure:
→Position the flange into the hole so that the flange surface just
touches the drain surface.
→Fix 4 welding points and check the position of the valve.
→Weld on the valve to it projects evenly inside and outside the tank
while gas is supplied and using welding material compatible with
valve steel 316L (DIN 1.4435).
→Let the valves cool before grinding them smooth and polishing them
according to the applicable specifications.
These instructions are designed to assist in the installation of the tank
bottom valves and help avoid deformations and relaxations within the
tank.
Observe the nationally applicable laws on the qualification of
welders and the performance of welding work.
7.2.6 Preparatory work
→Clean pipelines (sealing material, swarf, etc.).
→Support and align pipelines.
Devices with welded or bonded body:
Before welding or bonding the body, the actuator and dia-
phragm must be removed.
english
Type 2030, 2031, 2031 K, 2032,
2033, 2037
Autres manuels pour 2030
10
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