Trumpf TruTool N 500 Manuel utilisateur

Operator's manual

english

TruTool N 500 (1A2)

E615EN_03.DOC Contents 3

Contents

1. Safety ..................................................................................4

1.1 General safety information...................................................4

1.2 Specific safety information...................................................5

2. Description .........................................................................6

2.1 Correct use ..........................................................................7

2.2 Technical data .....................................................................8

3. Setting work .......................................................................9

3.1 Selecting the tool .................................................................9

4. Operation..........................................................................11

4.1 Working with the TruTool N 500 ........................................11

4.2 Changing the cutting direction ...........................................13

4.3 Nibbling with templates......................................................14

4.4 Making inner cutouts..........................................................14

5. Maintenance .....................................................................15

5.1 Replacing the tool ..............................................................16

Disassembling the punch .............................................17

Installing the punch.......................................................17

Changing the die and the punch guide.........................17

5.2 Regrinding the punch.........................................................18

5.3 Supplying with power and guaranteeing lubrication ..........19

5.4 Replacing fins ....................................................................20

5.5 Cleaning the strainer..........................................................20

6. Original accessories and wearing parts........................21

Guarantee

Spare parts list

Addresses

4 Safety E615EN_03.DOC

1. Safety

1.1 General safety information

¾Read the operating manual and the safety information (order

no. 0373678, red document) in their entirety before starting up

the machine. Closely follow the instructions given.

¾Adhere to the safety regulations in accordance with DIN VDE,

CEE, AFNOR and to the specific regulations of the country of

operation.

Danger

Risk of fatal injury from electric shock

¾When working with the machine do not touch any electrical

lines. The machine is not insulated.

Warning

Risk of injury due to improper handling.

¾Always remove the compressed air hose from the machine

prior to maintenance work.

¾Check the compressed air hose, connection coupling, and

machine for damage each time before using the machine.

¾Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

¾Connect compressed air only when the machine is switched

off.

¾Always lay the compressed air hose away from the back of

the machine.

Other countries

E615EN_03.DOC Safety 5

1.2 Specific safety information

Warning

Risk of injury to hands

¾Do not reach into the processing line with your hand.

¾Use both hands to hold the machine.

Caution

Damage to property due to improper handling!

Machine will be damaged or destroyed.

¾Have servicing and inspections of hand-held compressed air

tools carried out by a qualified technician. Only use original

TRUMPF accessories.

Warning

Risk of injury from hot and sharp chips!

Hot and sharp chips are emitted from the chip dumping at

high speed.

¾The use of a chip bag is recommended.

Warning

Risk of injury from falling machinery!

The entire weight of the machine must be taken up after

processing of the work workpiece.

¾Use suspension eyelet with balancer.

6 Description E615EN_03.DOC

2. Description

1 Handle

2 Gear housing

3 Punch guide

4 Punch

5 Die

6 Die carrier

7 Lock (clamping for the die)

8 Lever

9 Quick-release coupling

10 Pushbutton (locking pin)

Nibbler TruTool N 500

Fig. 53777

E615EN_03.DOC Description 7

2.1 Correct use

Warning

Risk of injury

¾Only use the machine for work and materials described in

"Intended use".

The TRUMPF Nibbler TruTool N 500 is a hand tool powered by

compressed air used for the following applications:

•Slitting plate-shaped workpieces made of a punchable material

such as steel, aluminum, non-ferrous heavy metals, and

plastic.

•slitting of tubes and machining of edged sheet profiles and/or

press brake bendings, e.g. for tanks, crash barriers, troughs,

etc.

•Nibbling straight or curved exterior and interior cutouts.

•Nibbling along scribed lines or templates.

Note

The nibbling process produces cutting edges free of deformations.

8 Description E615EN_03.DOC

2.2 Technical data

Other countries USA

Value Value

Max. material thickness:

Steel 400 N/mm²

Steel 600 N/mm²

Steel 800 N/mm²

Aluminum 250 N/mm²

5.0 mm

3.2 mm

2.5 mm

7 mm

0.2 in

0.125 in

0.1 in

0.28 in

Working speed 1.4 m/min 4.6 ft/min

Nominal power consumption 1100 W 1100 W

Stroke rate at complete load 530/min 530/min

Weight 4.8 kg 10.58 lbs

Cutting track width 8 mm 0.31 in

Start hole diameter for die 41 mm 1.6 in

Sheet profile 90° bending radius

inside

8 mm 0.31 in

Smallest radius with curved cuts 90 mm 3.54 in

Max. operating pressure

(flow pressure)

6.2 bar 90 psi

Air consumption at 6 bar 0.8 m³/min 28.3 cubic ft/min

Connecting thread 1/4" 1/4"

Inside diameter of the compressed

air hose

10mm 0.4 in (3/8")

Technical data

Noise and vibration Measured values in accordance

with EN 50144

A-class sound pressure level Typically 86 dB (A)

A-class acoustic power level Typically 94 dB (A)

Hand-arm vibration Typically less than or equal to

3.7 m/s²

Measured noise and vibration values

Note

The measured values specified above may be exceeded while

working.

Table 1

Table 2

E615EN_03.DOC Setting work 9

3. Setting work

3.1 Selecting the tool

Tensile strength of the workpiece Acceptable material thickness

Mild steel up to 400 N/mm² 5 mm

Stainless steel up to 600 N/mm² 3.2 mm

Stainless steel up to 800 N/mm² 2.5 mm

Aluminum up to 250 N/mm² 7 mm

Certain material thicknesses can be machined, depending on the

workpiece type.

Material thickness [mm]

Single rolled

sheet

Sectional sheet Type of die Type of punch

1-2

Order no. 975468

Order no. 1453187

2-3.2

1-2

Order no. 975466

Order no. 1453187

3-5

2-3

Order no. 975464

Order no. 1451224

5-7

3-5

Order no. 975462

Order no. 1451224

Selecting type of die and punch

Table 3

Table 4

10 Setting work E615EN_03.DOC

3 Punch guide

4 Punch (2/3,5/P5)

5 The four types of dies (2,3,5,P5)

W Workpiece

x Clearance between sheet

surface and punch guide

Clearance between die and punch guide

Note

The distance between the sheet surface and the punch (x) must

remain as small as possible.

Does severe back-and-forth movement (hammering) occur

during the cutting process?

The reason is an unsuitable die. Excessive tool wear and

increasing loads on the machine are the result.

¾Use the die with the greatest feasible height.

Use the die with the greatest

feasible height

Fig. 52810

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