Trumpf TruTool N 1000 Manuel utilisateur

Operator's manual

TruTool N 1000 (1B1)

Table of contents

1 Safety 3

1.1 General safety information 3

1.2 Specific safety information for nibbler 3

2 Description 5

2.1 Intended use 5

2.2 Technical data 6

2.3 Symbols 7

2.4 Noise and vibration information 7

3 Setting work 9

3.1 Selecting a die 9

3.2 Select punch 10

3.3 Select gear 11

3.4 Setting the penetration depth 12

4 Operation 14

4.1 Working with TruTool N 1000 15

4.2 Changing the cutting direction 15

4.3 Nibbling with templates 16

4.4 Producing interior cutouts 16

5 Maintenance 17

5.1 Replacing the tool 17

Changing the punch 18

Changing the die and punch guide 19

5.2 Regrinding the punch 19

5.3 Changing the wearing plate 21

5.4 Changing the power cable 22

5.5 Replacing carbon brushes 22

6 Accessories and consumables 23

6.1 Ordering consumables 23

7 Appendix: Declaration of conformity, guar-

antee, replacement parts lists

2Table of contents E232en_06

1. Safety

1.1 General safety information

■Read all the safety information and instructions including

those in the brochure also supplied.

■Failure to comply with the safety information and instructions

can cause electric shock, burns and/or serious injury.

■Retain all the safety information and instructions for future

use.

Electrical voltage! Risk of fatal injury due to electric shock!

ØRemove the plug from the plug socket before undertaking

any maintenance work on the machine.

ØCheck the plug, cable and machine for damage each time

before using the machine.

ØKeep the machine dry and do not operate it in damp rooms.

ØConnect the fault current (FI) circuit breaker with a maximum

breaking current of 30 mA when using the electric tool out-

side.

ØProtect the machine cable in areas where there are sparks.

ØOnly use original TRUMPF accessories.

Damage to the machine due to improper handling.

ØWear safety glasses, hearing protection, protective gloves

and working shoes when working.

ØConnect the plug only when the machine is switched off.

Pull the power plug after use.

ØDo not carry the machine by the cable.

ØHave maintenance carried out by specialists.

1.2 Specific safety information for nibbler

Electrical voltage! Risk of fatal injury due to electric shock!

ØAlways lay the power cable away from the back of the

device and do not pull it over sharp edges.

ØDo not perform any work that may cause the machine to

come into contact with hidden power lines or its own cable.

Contact with a live conductor can cause metallic machine

parts to become live and can lead to an electric shock.

E232en_06 Safety 3

DANGER

WARNING

DANGER

Risk of injury to hands.

ØDo not reach into the processing line with your hands.

ØUse both hands to hold the machine.

Risk of injury from hot and sharp chips!

Chips exit the chip ejector at high speed.

ØUse a chip bag.

Risk of injury from falling machinery

The entire weight of the machine must be taken up after

machining the workpiece.

ØUse the suspension bracket with balancer.

ØUse the suspension cable.

4Specific safety information for nibbler E232en_06

WARNING

2. Description

1 On switch

2Off switch

3 Release switch

4 Die

5 Punch guide

6 Wearing plate

7 Die carrier

9 Punch

14 Clamping screw (= fixing screw

for the die carrier)

16 Handle

22 Eccentric shaft

24 Cap screw (2 pieces) for fas-

tening the handle or suspension

bracket

40 Gear switch

46 Roller holder

A Suspension bracket (optional)

Nibbler TruTool N 1000 Fig. 54784

2.1 Intended use

The TRUMPF Nibbler TruTool N 1000 is an electrically operated

hand-held device for:

■Cutting of plate-shaped workpieces made of a punchable

material such as steel, aluminum, nonferrous heavy metal

and plastic.

■Cutting of tubes and machining of edged sheet profiles and/

or press brake bendings e.g. for tanks, crash barriers,

troughs etc.

■Nibbling of straight or curved exterior and interior cutouts.

■Nibbling along scribed lines or templates.

Note

The nibbling process produces cutting edges free of deforma-

tions.

E232en_06 Description 5

2.2 Technical data

TruTool N 1000 Other countries USA

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz

Permissible material thickness:

steel up to 400 N/mm2

10 mm

(1st gear)

8 mm

(2nd gear)

10 mm

(1st gear)

8 mm

(2nd gear)

10 mm

(1st gear)

8 mm

(2nd gear)

0.394 in

(1st gear)

0.315 in

(2nd gear)

Permissible material thickness:

steel up to 600 N/mm2

7 mm

(1st gear)

5 mm

(2nd gear)

7 mm

(1st gear)

5 mm

(2nd gear)

7 mm

(1st gear)

5 mm

(2nd gear)

0.276 in

(1st gear)

0.2 in

(2nd gear)

Permissible material thickness:

steel up to 800 N/mm2

5 mm

(1st gear)

4 mm

(2nd gear)

5 mm

(1st gear)

4 mm

(2nd gear)

5 mm

(1st gear)

4 mm

(2nd gear)

0.2 in

(1st gear)

0.157 in

(2nd gear)

Permissible material thickness:

aluminum up to 250 N/mm2

12 mm

(1st gear)

10 mm

(2nd gear)

12 mm

(1st gear)

10 mm

(2nd gear)

12 mm

(1st gear)

10 mm

(2nd gear)

0.472 in

(1st gear)

0.394 in

(2nd gear)

Working speed 1 m/min

(1st gear)

approx. 1.6 m/

min

(2nd gear)

1 m/min

(1st gear)

approx. 1.6 m/

min

(2nd gear)

1 m/min

(1st gear)

approx. 1.6 m/

min

(2nd gear)

3.3 ft/min

(1st gear)

5.2 ft/min

(2nd gear)

Nominal power consumption 2000 W 2000 W 2000 W -

Nominal current - - - 15 A

Idle stroke rate 360/min

(1st gear)

approx. 560/min

(2nd gear)

360/min

(1st gear)

approx. 560/min

(2nd gear)

360/min

(1st gear)

approx. 560/min

(2nd gear)

360/min

(1st gear)

approx. 560/min

(2nd gear)

Weight 14.7 kg 14.7 kg 14.7 kg 32.7 lbs

Sheet profiles (90°) at 10 mm

material thickness:

Inside bending radius

min. 12 mm min. 12 mm min. 12 mm 0.472 in

Start hole for die min. 75 mm min. 75 mm min. 75 mm 2.95 in

Cutting track width 12 mm 12 mm 12 mm 0.472 in

Smallest radius for curved cut-

outs

300 mm 300 mm 300 mm 11.8 in

Protective insulation

II / II / II / II /

Tab. 1

6Technical data E232en_06

2.3 Symbols

Note

The following symbols are important for reading and understand-

ing the instruction manual. The correct interpretation of the sym-

bols will help you operate the machine better and safer.

Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inch Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute

Tab. 2

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

Vibration emission value may be exceeded.

ØSelect tools correctly and replace them promptly when they

show wear.

ØMaintenance may be carried out by trained specialist techni-

cians only.

ØEstablish additional safety precautions for the protection of

the operator against the effects of vibrations (e.g. keeping

hands warm, organizing the work sequences, machining with

normal feed power).

E232en_06 Symbols 7

WARNING

Vigorous upward and downward movements (hammering)

due to unsuitable die.

Excessive tool wear and increasing loads on the machine.

ØUse dies with the greatest height possible (keep distance X,

shown in the drawing below, as small as possible).

Notes

■The specified vibration emission value was measured in

accordance with a standardized testing procedure and can

be used to compare one electric tool with another.

■The specified vibration emission value can also be applied

for a provisional estimate of the vibration load.

■Times during which either the machine is switched off or run-

ning but not actually in use can considerably reduce the

vibration load during the entire working period.

■Times during which the machine works independently and

self-propelled do not have to be calculated.

Designation of measured value Unit Value according to

EN 60745

Vibration emission value ah (vector

sum of three directions)

m/s212.8

Uncertainty K for vibration emission

value

m/s23.6

A-class acoustic pressure level LPA

typically

dB (A) 87

A-class acoustic power level LWA

typically

dB (A) 98

Uncertainty K for noise emission

value

dB 3

Tab. 3

8Noise and vibration information E232en_06

CAUTION

3. Setting work

3.1 Selecting a die

Vigorous upward and downward movements (hammering)

due to unsuitable die.

Excessive tool wear and increasing loads on the machine.

ØUse dies with the greatest height possible (keep distance X,

shown in the drawing below, as small as possible).

1 Die (see following table)

5Punch guide

9 Punch

W Workpiece

XDistance between sheet surface

and punch guide

Fig. 16802

Depending on the thickness, tensile strength and type of the

workpiece, one of the following types of die can be selected for

the machining process:

E232en_06 Setting work 9

CAUTION

Types of die and their respective order numbers Fig. 18270

Type of die

P10

Material thickness in mm for a flat single rolled sheet

Aluminum 250 N/mm2-5 >5-7 >7-10 >10-12

Mild steel 400 N/mm2-5 >5-7 >7-10 -

Stainless steel 600 N/mm2-5 >5-7 - -

Stainless steel 800 N/mm2-5 - - -

Material thickness in mm when machining "profiles", e.g. workpieces with press brake bending up to 90°

--3 >3-5 >5-7 >7-10

Tab. 4

3.2 Select punch

There are 2 different punches available for machining sheets of

various tensile strength:

10 Select punch E232en_06

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