Trumpf TKA 500-0 Manuel utilisateur

Operator´smanual

english

TKA500-

2 Safety E500EN_05.DOC

Overviewofcontents

1. Safety..............................................................................3

1.1 Generalsafetyrules.........................................................3

1.2 Specificsafetyrules.........................................................4

2. Description.....................................................................5

2.1 Correct use......................................................................6

2.2 Technicaldata..................................................................7

3. Tool assembly................................................................9

3.1 Setting chamferheight.....................................................9

3.2 Selecttriplemulti-edge cutterastool...............................10

3.3 Useradiustooland multi-edge cuttersasatool...............11

4. Operatinginstructions..................................................13

4.1 Working withchamfering and deburring tool....................14

5. Maintenance..................................................................16

5.1 Change tool....................................................................18

5.2 Change multi-edge cutter................................................19

5.3 Change impeller..............................................................20

5.4 Replacecarbon brushes..................................................20

6. Original accessories and expendableparts.................21

Guarantee

Replacementpartslist

Addresses

E500EN_05.DOC Safety 3

1.Safety

1.1Generalsafetyrules

ØRead the Operator's Manualand the generalsafetyrules

(Materialnumber1239438,red document)intheirentirety

beforestarting up the machine.Followpreciselythe directions

contained therein.

ØRead the Operator'sManualand the safetyinstructions

(Materialnumber125699,red document)intheirentirety

beforestarting up the machine.Followpreciselythe directions

contained therein.

ØThe safetyregulationsaccording toDINVDE,CEE,AFNOR

and otherregulationswhicharevalidinindividualcountries

shouldbe adhered to.

Danger

Lethaldanger duetoelectricshock!

ØBeforecarrying outanymaintenancework onthe appliance,

pullthe plug out of thesocket.

ØBeforeeachtimethe applianceisused,check theplug,the

cableand the appliancefordamage.

ØKeep the appliancedry and do notoperateindamprooms.

ØWhen using the electrictool outside,connectthe fault

current (FI)protectiveswitchwithamaximumbreaking

current of30mA.

Warning

Danger ofinjury duetoincorrecthandling!

ØWhen working withthe machine, wearsafetyglasses, hearing

protection,protectiveglovesand work shoes.

ØOnlyinsertthe plug whenthe applianceisswitched off. After

use, pull outthe mainsplug.

Caution

Damagetopropertycanresultfromincorrecthandling.

Thedevice may bedamagedordestroyed.

ØDo not carrythe appliancebyitscable.

ØAlwaysguide the cableawayfromthe back ofthe appliance

and tonot pullthe cableoversharpedges.

ØArrange forstartupsand checkson manual electrictoolsto

be carried outbyatrained engineer.Onlyused the original

accessoriesprovided byTRUMPF.

USA/CAN

Restoftheworld

4 Safety E500EN_05.DOC

1.2Specificsafetyrules

Warning

Risk ofinjurytothehands!

ØDo not placeyourhand intothe processing line.

ØUsebothhandstoholdthemachine.

Caution

Damagetopropertycanresultfromincorrecthandling.

Thedevice may bedamagedordestroyed.

ØDo not carrythe appliancebyitscable.

ØAlwaysguide the cableawayfromthe back ofthe appliance

and tonot pullthe cableoversharpedges.

ØArrange forstartupsand checkson manual electrictoolsto

be carried outbyatrained engineer.Onlyused the original

accessoriesprovided byTRUMPF.

Warning

Risk ofinjuryfromhigh-temperature chips!

High-temperature chipsare expelledfromthechipejectorat

high speed.

ØUsethe swarfbox.

Warning

Danger ofinjury possibleduetoimproper handling!

ØWhen working withthe machine,alwaysensurethatithasa

securebase.

ØNevertouchthe tool whilethe machine isrunning.

ØAlwaysguide the machineawayfromthe bodywhileworking.

ØDo not work holding the machine aboveyourhead.

E500EN_05.DOC Description 5

2.Description

9 8 7

1Speed controller

2Motor

3On/off switch

4Spindlelock

5Gear head

6Handle

7Support plate

8Graduated collar

9Clampinglever

10Triplemulti-edgecutter mount

Chamferinganddeburring toolinoverview

Fig.33402

6 Description E500EN_05.DOC

2.1Correctuse

Warning

Can cause injury ordamagetohealth!

ØForprocessing and materials,onlyusemachineswhichare

named in"Correct use".

ØDo notmachine materialswhichcontainasbestos.

The TRUMPFTKA500-0chamfering and deburringtool isan

electricallydriven portablemachine:

·Formachining workpiecesinsteel,chromesteel,aluminum,

aluminumalloys, brass and plastic(PA6).

·Forcommercialuseinindustry and trade.

·When adding visibleedgesinplant, tooland machine

construction.

·Forrounding offe.g.T-beamsinconstruction and structural

steelengineering.

·Forremoving burrsfollowing cutting processes(e.g.guillotine

shearing).

·Foruseinshipbuilding,toremovesharpcornersandedges,

owing tothe riskofflaking of paint(corrosion protection).

·Whenmachining steel furniture.

E500EN_05.DOC Description 7

2.2Technicaldata

Othercountries USA

Values Values Values Values

Voltage 230V 120V 110V 120V

Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz

Working speed 3-4m/min 3-4m/min 3-4m/min 10-13ft/min

Nominalpower

consumption

1400W 1400W 1200W 1140W

Stroke ratewith

idlerun

8390/min 7300/min 7300/min 7300/min

Weight withlead

handlewith

cable

3.5kg 3.5kg 3.5kg 7.8lbs

Min. sheet

thickness

1.5mm

R2:3.5mm

R3:4.5mm

1.5mm

R2:3.5mm

R3:4.5mm

1.5mm

R2:3.5mm

R3:4.5mm

0.059in

Smallest radius

withinner

cutouts

12 mm 12 mm 12 mm 0.472in

Edgeradius 3mm 3mm 3mm 0.12in

Protective

insulation

Class II Class II Class II Class II

Technicaldata

Noise and vibration Measured valuesasstatedinEN50 144

Whileidling Whenworking

A-weightedsoundlevel typically85dB(A) typically93dB(A)

A-weightedsoundlevel typically98dB(A) typically106dB(A)

Hand-armvibration typicallyless than or

equalto2.5m/s²

typicallyless than or

equalto5.8m/s²

Measured valuesfor noiseandvibration

Note

The measured valuesspecified abovemaybe exceeded while

working.

Tab. 1

Tab. 2

8 Description E500EN_05.DOC

1Chamfer height

2Chamfer length

3Chamferangle

Materialand

tensile

strength

Chamferheight[mm]

30° 45° 60°

Chamfer

length[mm]

230V

110/

120V

230V

110/

120V

230V

110/

120V

230V

110/

120V

·Steel 400

N/mm²

·Steel 600

N/mm²

·Steel 800

N/mm²

·Aluminium

250

N/mm²

4.3

2.2

1.3

6.1

3.5/

0.138

1.9/

0.079

1.1/

0.047

6.1/

0.311

3.5

1.8

1.1

4.9

2.8/

0.110

1.6/

0.059

0.9/

0.051

4.9/

0.335

2.5

1.3

0.8

2.0/

0.078

1.1/

0.047

0.7/

0.027

4.3/

0.169

5.0

2.5

1.5

7.0

4.0/

0.157

2.2/

0.087

1.3/

0.051

7.0/

0.335

Chamfer height

Fig.36835

Tab. 3

E500EN_05.DOC Toolassembly 9

3.Toolassembly

Caution

Supportplateanddial ringbecomehot!

Danger ofburns

ØWhenconfiguring the chamferheightwearprotectivegloves.

3.1Settingchamferheight

1Clampinglever

2Dial ring

3Support plate

Setting chamferheight

The chamferheightissetwiththe aidof the supportplateand can

be read off the numericscaleon the dialring.

1.Loosenclampinglever(1).

2.Rotatesupportplate(3)until desired chamferheightcan be

read atthe dialring (2).Chamferheightiscalculated as

follows:

(Value on dialscale)+(value on dialring)=chamferheight.

Example:1.5+0.7=2.2

3.Retighten the clamping lever(1).

Chamferheightisset.

Fig.33408

10 Toolassembly E500EN_05.DOC

The unitisadjusted inzeroposition on assembly.Zeroposition

meanschamferheight zero.The dialring canbe readjusted.

1Dial scale 2Dial ring

Zeroposition

Todeburr andchamferthe integrated 45°multi-edge cuttermount

isused.The integrated multi-edge cuttermount consistsof the 45°

multi-edge cuttermount, the triplemulti-edge cutterand the

impeller.

3.2Selecttriplemulti-edgecutteras tool

The triplemulti-edge cutters,whichareactuallytoolsfor

chamfering and deburring:

·Formachining steel,aluminumand aluminumalloysaswell as

plasticmaterial.

·Suitableforprocessing bevelswith45°.

Foreachmaterialtherearetheappropriatemulti-edge cutters:

Tensilestrengthof workpiece Multi-edgecutter

Steel upto400 N/mm²0–2.2x45°

2.2–3.5x45°

Steel upto600 N/mm² Cr

Steel upto800 N/mm² Cr

Aluminum/aluminumalloy

up to250N/mm² 250N/mm²

Alu

Plasticmaterial (PA6) Alu

Dial ring

Fig.33409

Tab. 4

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