Trumpf N 200-5 Manuel utilisateur

Operator's manual

english

N 200 - 5

E415EN1_2.DOC N 200-5 GB 1

Nibbler N 200-5 Fig. 26419

N 200-5 technical data

Acceptable material thickness:

•Steel up to 400 N/mm² 2.0 mm

•Stainless steel up to 600 N/mm² 1.5 mm

•Stainless steel up to 800 N/mm² 1.0 mm

•Aluminum 250 N/mm² 2.5 mm

Smallest radius for

contoured cutouts 4 mm

Start hole ∅for die min. 16 mm

Cutting track width 8 mm

Working speed ca. 1.2 m/min

Nominal power consumption 520 W

Stroke rate at nominal load 1350/min

Weight 1.97 kg

Operating pressure (flow pressure) 6 bar

Air consumption at 6 bar 0.4 m³/min

Required inner Ø

of compressed air tube 9 mm

(maximum output is not reached if Ø

is smaller)

Noise / Vibration

Measured values determined in compliance with

EN 50 144.

The A-weighted sound level of the device is generally

77 dB (A). The operating noise level can exceed

85 dB (A).

Wear ear protection!

The hand-arm vibration is typically lower than

2.5 m/s².

Designated use

The TRUMPF Nibbler N 200-5 is a pneumatic hand

tool used for:

•splitting plate-shaped workpieces made of a

punchable material such as steel, aluminum, non-

ferrous heavy metals, and plastic;

•splitting tubes as well as machining sectional

sheets (damaged sheets);

•nibbling straight or curved exterior and interior

cutouts;

•nibbling from scribed lines or templates.

The nibbling process produces cutting edges free of

deformations.

Because of the hollow round punch, the nibbler can

be rotated at any position such that processing can

continue in any direction.

1 Cover ring

2Die

3 Punch

4 Punch guide

5 Die carrier

6 Index sleeve

Direction of tool

7 Grip for tool clamp

8 On/off switch

9 Max. sheet thickness 1.5 mm

for stainless steel up to

600 N/mm²

10 Max. sheet thickness 2.0 mm

for steel up to 400 N/mm²

7 8

2GB N 200-5 E415EN1_2.DOC

For your safety

Safe operation of the appliance is only

possible when the operator's manual and the

supplied safety information (red print,

TRUMPF order no. 125699) have been

completely read and the instructions

contained within have been strictly adhered

to.

Danger of injury

Check the unit, compressed-air tube and

reception coupling before each use.

Have all damaged parts repaired by an

expert.

Danger of injury

Hot chips are ejected from the chip ejector at

extremely high speeds. You should therefore

use a swarf box to collect the ejected chips.

Always wear safety glasses, hearing

protection, protective gloves, and hard

shoes when operating.

•Do not connect the compressed air unless the

machine is turned off.

•Always disconnect the compressed-air tube from

the machine before beginning any work on the

machine!

•Always guide the compressed-air tube back away

from the unit.

•Use only original TRUMPF accessories.

Before putting the machine into

service

1. Read the chapter on safety.

For your safety

2. Replace blunt tools.

Tool changes

3. The flow pressure of the compressed air must be

6 bar at the point of extraction.

4. Oil lubrication must take place for the

compressed-air motor.

Maintenance

Operating istructions

Damage to the machine!

Check the tools for wear and the oil

lubrication of the compressed-air motor

every hour.

Never work with blunt tools!

(the compressed-air motor may stop).

Switching on and off

Fig. 26691

Turning on the unit:

•Press lever 1.

Turning off the unit:

•Release lever 1

(the lever springs back into initial position and the

flow of compressed air is interrupted).

1 Lever

E415EN1_2.DOC N 200-5 GB 3

Damage to the machine!

Do not begin machining the workpiece until

after the device has been switched on and

has reached maximum speed!

For cutting tracks which end in the work-

piece, the unit must never be turned off as

long as the punch is in contact with the

workpiece. In such cases, guide the device

back along the freshly cut track a few

millimeters before switching it off.

Cooling and lubrication

The cutting result is improved and the service life of

the punch increased if the cutting track is coated with

oil before machining the workpiece.

Recommended for steel:

Punching and nibbling oil, order no. 103387

Recommended for aluminum:

Wisura oil, order no. 125874

Changing the cutting direction in 5° increments

For right/left-hand operation or if a sectional sheet is

to be machined, the tool and cutting direction can be

turned to the right or left.

Fig. 25666

•Push the sleeve (1) up until it stops.

•Turn the tool (2) to the desired direction.

•Release the sleeve (1) and turn the tool (2)

slightly such that it locks into the next index

position.

Interior cutouts

Interior cutouts require a start hole of at least 16 mm Ø.

Nibbling with templates

Template Fig. 25828

1 Sleeve

2 Tool

1 Punch guide, exterior diameter: 13 mm

2 Workpiece

3 Template

a Distance between the template contour

and the contour of the workpiece: 2.5 mm

h1Template thickness

h2Workpiece thickness

h1+h2Total thickness of template + workpiece:

5 to 6.5 mm,

whereby the template can be 2 mm thick, for example,

and the remaining distance can be bridged with an

intermediate layer (e.g. a rubber element).

R1Min. template radius: 6.5 mm

R2Min. radius in the workpiece: 4 mm (= punch radius)

4GB N 200-5 E415EN1_2.DOC

Tool changes

Risk of injury!

Always disconnect the compressed-air

tube from the machine before beginning

any work on the machine!

If the punch or die becomes blunt, change the tool.

Removing the punch Fig. 25655

a) Pull grip (2) back.

b) Pull out tool (6) from housing (1).

c) Remove punch (5).

Mounting the punch Fig. 25655

Lightly lubricate punch (5) and boring in tool (6) with

lubricating grease "G1".

See "F" in Fig. 25655

•Insert punch (5) into slot on punch adapter (4) and

align cutting direction forward.

•Align cutting direction of tool (6) forward and insert

it into housing (1).

•Pushing back the grip (2) secures the tool in the

housing (6).

Changing the die Fig. 25655

•Push cover ring (7) upward out of slot.

•Push out cylindrical pin (9) using a drift punch.

•Pull off die (8) from the carrier pin and replace it

with a new die.

Tool change Fig. 25655

1 Housing

2 Grip for tool clamp

3 Index pins (x4)

4 Ram with punch adapter

5 Punch

6 Tool (carrier + punch

guide + carrier pin)

7 Cover ring

8 Die

9 Cylindrical pin

F Lubricating grease "G1"

S Direction of cutting

E415EN1_2.DOC N 200-5 GB 5

Maintenance

Risk of injury!

Always disconnect the compressed-air

tube from the machine before beginning

any work on the machine!

Punch guide l u b r i c a t i o n

The boring into which the punch is inserted must be

lubricated after each tool change.

Original

grease:

Lubricating grease "G1", tube

TRUMPF order no. 344969

Gear / gear head l u b r i c a t i o n

The gear grease must be topped up or changed after

any repairs or at least after every 300 hours of operation.

Original

grease:

Lubricating grease "G1", can

TRUMPF order no. 139440

Compressed-air motor l u b r i c a t i o n

Lubrication of the compressed-air motor

is very important. The motor will fail if it

is operated without lubrication even for a

short time.

Install oil lubricating device in the compressed-air

line (e.g. Atlas Copco DIM 25).

Checking the oil supply of the motor

Hold a piece of paper in front of the exhaust opening

in the motor housing while the machine is running.

The oil supply is sufficient if oil stains form.

Recommended oils (compressed-air motor lubrica-

tion):

•BP Energol RD 80 (-15 to +10 °C),

•BP Energol RD-E80 (+10 to 30 °C),

•Shell Tellus Oil 15 (-15 to +10 °C),

•Torculla 33 (+10 to +30 °C).

Cleaning

Clean the filter 327 every 10 operating hours in order

to prevent throttling or power loss.

See the spare parts list for a diagram of filter

327.

Changing vanes

The performance of the machine decreases if the

vanes are excessively worn.

Vane replacement and all other repair work is to be

carried out by an expert!

Vane set (4) on the rotor of the compressed-

air motor. See Item 315 in the spare parts list

for corresponding diagram.

Repairs

Risk of injury

Pneumatic tools must comply with the

relevant safety regulations. Repairs must

only be carried out by a qualified

professional; otherwise operational

accidents may occur.

Only use original spare parts.

Please note the specifications on the rating plate.

You will find a list of TRUMPF representatives

at the back of this operator's manual.

6GB N 200-5 E415EN1_2.DOC

Wearing parts

N 200-5 Order no.

Punch 944506

Die 980335

Original accessories

Accessories supplied with the machine

Description Order no.

Tool set

(punch and die, installed)

Sleeve 058378

(item 331 in the spare parts list)

Lubricating grease "G1" (tube) 344969

Case 345243

Operator's manual 957262

Safety instructions (red print) 125699

Optional

Tool PN 200-2 961964

Tool PN 161-2 961964

Torx Spanner Tx20 144680

Chip bag 088622

Replacement part set

(2 punches,1 die, 1 cylindrical pin,

1 cover ring) 961961

Punching and nibbling oil for steel (0.5 liter) 103387

Punching and nibbling oil for aluminum (1 liter)125874

Ordering replacement parts

To avoid delays and incorrect deliveries, please order

spare parts as follows:

•When ordering replacement parts, please use the

TRUMPF order number for the corresponding

part.

•More about ordering:

For electrical parts: Voltage data

Number required

Machine type

•Information required for shipping:

Your exact address

Desired mode of shipment (e.g. air mail, express

mail, ordinary freight, parcel post, etc.)

•Send your order to your TRUMPF representative.

TRUMPF service addresses and fax

numbers can be found at the end of these

instructions.

Additional notes on this document

This document was created by the Technical

Documentation Dept. of TRUMPF

Werkzeugmaschinen GmbH + Co. KG.

All rights to this documentation, especially the rights of

reproduction and distribution as well as that of

translation are retained by TRUMPF

Werkzeugmaschinen GmbH + Co. KG, even in the

case of notifications of protective privilege.

TRUMPF Werkzeugmaschinen GmbH + Co. KG

Table des matières

Autres manuels Trumpf Outils électriques

Trumpf

Trumpf TruTool C 160 Manuel utilisateur

Trumpf

Trumpf TruTool C 160 1A1 Manuel utilisateur

Trumpf

Trumpf TruTool C 160 Manuel utilisateur

Trumpf

Trumpf TruTool C 250 Manuel utilisateur

Trumpf

Trumpf TruTool N 160 2A5 Manuel utilisateur

Trumpf

Trumpf TruTool TF 350 3A5 Manuel utilisateur

Trumpf

Trumpf N 700-2 Manuel utilisateur

Trumpf

Trumpf TruTool N 700 Manuel utilisateur

Trumpf

Trumpf TruTool TKF 1100 Manuel utilisateur

Trumpf

Trumpf TruTool C 250 (1B1) Manuel utilisateur

Trumpf

Trumpf TKA 500-0 Manuel utilisateur

Trumpf

Trumpf TruTool F 125 (2A1) Manuel utilisateur

Trumpf

Trumpf TruTool N 500 Manuel utilisateur

Trumpf

Trumpf TruBend 2000 Series Manuel utilisateur

Trumpf

Trumpf TKF 1100-0 Manuel utilisateur

Trumpf

Trumpf TruTool S 114 Manuel utilisateur

Trumpf

Trumpf TruTool F 125 Manuel utilisateur

Trumpf

Trumpf TruTool S 114 Manuel utilisateur

Trumpf

Trumpf TruTool S 160 Manuel utilisateur

Trumpf

Trumpf TruTool TKA 300 Manuel utilisateur

Trumpf

Trumpf S 160 E Manuel utilisateur

Trumpf

Trumpf TruTool S 450 Manuel utilisateur

Trumpf

Trumpf TruTool S 160 Manuel utilisateur

Trumpf

Trumpf TruTool N 200 Manuel utilisateur

Manuels Outils électriques populaires d'autres marques

AEG

AEG OMNI-JS Manuel utilisateur

SIP

SIP 01533 Manuel utilisateur

Ribimex

Ribimex PRS499 Manuel utilisateur

3M Fiber Optic Connector Crimp Tool Manuel utilisateur

Ryobi

Ryobi P524 Manuel utilisateur

ROJEK

ROJEK FSN 300A Manuel utilisateur

Kemper

Kemper 1740PRO Manuel utilisateur

WABCO

WABCO OptiTire Manuel utilisateur

EINHELL

EINHELL TE-MS 18/210 Li Manuel utilisateur

Orgapack

Orgapack OR-T 85 Guide rapide

TOUGHCUT

TOUGHCUT Diamond 400 Manuel utilisateur

Yaros

Yaros PB-3603 Manuel utilisateur

Fein

Fein BSS 2.0 E Guide de configuration

Baileigh Industrial

Baileigh Industrial SS-2725 Manuel utilisateur

Milwaukee

Milwaukee 2674-20 Manuel utilisateur

Fein

Fein BLs 1.6 Manuel utilisateur

Princess

Princess Electric Multi Sharpener Manuel utilisateur

FOREDOM

FOREDOM K.1050 Manuel