Rosemount 8732E Manuel utilisateur

www.rosemount.com

¢00825-0100-4725.¤

Quick Installation Guide

00825-0100-4662, Rev CB

July 2011 Rosemount 8732

Start

Step 1: Pre-Installation

Step 2: Handling

Step 3: Mounting

Step 4: Installation

(Flanged Sensors)

(Wafer Sensors)

(Sanitary Sensors)

Step 5: Grounding

Step 6: Wiring

Step 7: Basic Configuration

End

Rosemount 8732E Magnetic Flowmeter System

(Transmitter and Sensor)

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011

Rosemount 8732

IMPORTANT NOTICE

This document provides basic installation guidelines for the Rosemount®8732. It does

not provide instructions for detailed configuration, diagnostics, maintenance, service,

troubleshooting, explosion-proof, flame-proof, or intrinsically safe (I.S.) installations.

Refer to the Rosemount 8732 reference manual (document number 00809-0100-4662)

for more instructions. The manual and this QIG are also available electronically on

www.rosemount.com.

WARNING

Failure to follow these installation guidelines could result in death or serious

injury:

Installation and servicing instructions are for use by qualified personnel only. Do not

perform any servicing other than that contained in the operating instructions, unless

qualified. Verify that the operating environment of the sensor and transmitter is consistent

with the appropriate FM, CSA, ATEX, or IECEx approval.

Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an

explosive atmosphere.

WARNING

The sensor liner is vulnerable to handling damage. Never place anything through the

sensor for the purpose of lifting or gaining leverage. Liner damage can render the sensor

useless.

To avoid possible damage to the sensor liner ends, do not use metallic or spiral-wound

gaskets. If frequent removal is anticipated, take precautions to protect the liner ends.

Short spool pieces attached to the sensor ends are often used for protection.

Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts must

be tightened in the proper sequence to the specified torque limits. Failure to observe

these instructions could result in severe damage to the sensor lining and possible sensor

replacement.

Emerson Process Management

Rosemount Inc.

12001 Technology Drive

Eden Prairie, MN USA 55344

T (US) (800) 999-9307

T (Intnl) (952) 906-8888

F (952) 949-7001

Emerson Process

Management Flow

Neonstraat 1

6718 WX Ede

The Netherlands

T +31 (0)318 495555

F +31(0) 318 495556

Emerson Process

Management Asia Pacific

Private Limited

1 Pandan Crescent

Singapore 128461

T (65) 6777 8211

F (65) 6777 0947/65 6777 0743

Emerson FZE

P.O. Box 17033

Jebel Ali Free Zone

Dubai UAE

Tel +971 4 811 8100

Fax +971 4 886 5465

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011 Rosemount 8732

STEP 1: PRE-INSTALLATION

Before installing the Rosemount 8732 Magnetic Flowmeter Transmitter, there are several

pre-installation steps that should be completed to make the installation process easier:

• Identify the options and configurations that apply to your application

• Set the hardware switches if necessary

• Consider mechanical, electrical, and environmental requirements

Mechanical Considerations

The mounting site for the Rosemount 8732 transmitter should provide enough room for

secure mounting, easy access to conduit ports, full opening of the transmitter covers, and

easy readability of the LOI screen (see Figure 1).

If the Rosemount 8732 is mounted separately from the sensor, it is not subject to limitations

that might apply to the sensor.

Figure 1. Rosemount 8732 Dimensional Drawing

5.82

(148)

6.48 (165)

7.49 (190)

LOI Cover

4.97

(126)

8.81

(224)

3.00

(76)

3.07

(78)

4.97

(126)

1/2”-14 NPT, CM20, or

PG 13.5 Electrical Conduit

Connections (3 places)

1/2”-14 NPT, CM20, or PG 13.5

Sensor Conduit Connections (2

places)

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011

Rosemount 8732

Environmental Considerations

To ensure maximum transmitter life, avoid excessive heat and vibration. Typical problem

areas:

• high-vibration lines with integrally mounted transmitters

• warm-climate installations in direct sunlight

• outdoor installations in cold climates.

Remote-mounted transmitters may be installed in the control room to protect the electronics

from the harsh environment and provide easy access for configuration or service.

Both remotely and integrally mounted Rosemount 8732 transmitters require external power

so there must be access to a suitable power source.

Installation Procedures

Rosemount 8732 installation includes both detailed mechanical and electrical installation

procedures.

Mount the Transmitter

At a remote site the transmitter may be mounted on a pipe up to two inches in diameter or

against a flat surface.

Pipe Mounting

To mount the transmitter on a pipe:

1. Attach the mounting bracket to the pipe using the mounting hardware.

2. Attach the Rosemount 8732 to the mounting bracket using the mounting screws.

Identify Options and Configurations

The standard application of the 8732 includes a 4–20 mA output and control of the sensor

coils and electrodes. Other applications may require one or more of the following

configurations or options:

• Multidrop Communications

• Digital Output

• Digital Input

• Pulse Output

Additional options may apply. Be sure to identify those options and configurations that apply

to your situation, and keep a list of them nearby for consideration during the installation and

configuration procedures.

Hardware Jumpers/Switches

The 8732 electronics board is equipped with four user-selectable hardware switches. These

switches set the Failure Alarm Mode, Internal/External Analog Power, Internal/External

Pulse Power, and Transmitter Security. The standard configuration for these switches when

shipped from the factory are as follows:

Failure Alarm Mode: HIGH

Internal/External Analog Power(1):

(1) For electronics with intrinsically safe (I.S. Output)

approvals, analog and pulse power must be

provided externally. The electronics do not include

these hardware switches.

INTERNAL

Internal/External Pulse Power(1): EXTERNAL

Transmitter Security: OFF

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011 Rosemount 8732

Changing Hardware Switch Settings

In most cases, it is not necessary to change the setting of the hardware switches. If you

need to change the switch settings, complete the steps outlined in the manual.

Electrical Considerations

Before making any electrical connections to the Rosemount 8732, consider local and plant

electrical standards and be sure to have the proper power supply, conduit, and other

accessories necessary to comply with these standards.

Rotate Transmitter Housing

The electronics housing can be rotated on the sensor in 90° increments by loosening the

four mounting bolts on the bottom of the housing, and reinstalling the bolts. When the

housing is returned to its original position, be sure the surface is clean and there is no gap

between the housing and the sensor.

STEP 2: HANDLING

Handle all parts carefully to prevent damage. Whenever possible, transport the system to

the installation site in the original shipping containers. PTFE-lined sensors are shipped with

end covers that protect it from both mechanical damage and normal unrestrained distortion.

Remove the end covers just before installation.

Figure 2. Rosemount 8705 Sensor Support for Handling

½- through 4-Inch Sensors

6-Inch and Larger Sensors

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011

Rosemount 8732

STEP 3: MOUNTING

Upstream/Downstream Piping

To ensure specification accuracy over widely varying process conditions, install the sensor a

minimum of five straight pipe diameters upstream and two pipe diameters downstream from

the electrode plane (see Figure 3).

Installations with reduced straight runs from 0 to five pipe diameters are possible. In reduced

straight pipe run installations, performance will shift to as much as 0.5% of rate. Reported

flow rates will still be highly repeatable.

Flow Direction

The sensor should be mounted so the FORWARD end of the flow arrow, shown on the

sensor identification tag, points in the direction of flow through the sensor.

Sensor Orientation

The sensor should be installed in a position that ensures the sensor remains full during

operation. Vertical installation allows upward process fluid flow and keeps the

cross-sectional area full, regardless of flow rate. Horizontal installation should be restricted

to low piping sections that are normally full. In these cases, orient the electrode plane to

within 45 degrees of horizontal.

Figure 3. Upstream and Downstream Straight Pipe Diameters

Figure 4. Sensor Orientation

5 Pipe Diameters 2 Pipe Diameters

Flow

FLOW

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011 Rosemount 8732

The electrodes in the Rosemount 8705 sensor are properly orientated when the two

measurement electrodes are in the 3 and 9 o’clock positions, as shown on the right of

Figure 4.

The electrodes in the Rosemount 8711 are properly orientated when the top of the sensor is

either vertical or horizontal, as shown in Figure 5. Avoid any mounting orientation that

positions the top of the sensor at 45° from the vertical or horizontal position.

STEP 4: INSTALLATION

Flanged Sensors

Gaskets

The sensor requires a gasket at each of its connections to adjacent devices or piping. The gasket

material selected must be compatible with the process fluid and operating conditions. Metallic or

spiral-wound gaskets can damage the liner. Gaskets are required on each side of a

grounding ring. All other applications (including sensors with lining protectors or a grounding

electrode) require only one gasket on each end connection.

Flange Bolts

NOTE

Do not bolt one side at a time. Tighten each side simultaneously. Example:

1. Snug left

2. Snug right

3. Tighten left

4. Tighten right

Do not snug and tighten the upstream side and then snug and tighten the downstream side.

Failure to alternate between the upstream and downstream flanges when tightening bolts

may result in liner damage.

Figure 5. Rosemount 8711 Mounting Position

45° Electrode Plane

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011

Rosemount 8732

Suggested torque values by sensor line size and liner type are listed in Table 1 for ASME

B16.5 (ANSI) and Table 2 for DIN flanges. Consult the factory if the flange rating of the

sensor is not listed. Tighten flange bolts on the upstream side of the sensor in the

incremental sequence shown in Figure 6 to 20% of the suggested torque values. Repeat the

process on the downstream side of the sensor. For sensors with more or less flange bolts,

tighten the bolts in a similar crosswise sequence. Repeat this entire tightening sequence at

40%, 60%, 80%, and 100% of the suggested torque values or until the leak between the

process and sensor flanges stop.

If leakage has not stopped at the suggested torque values, the bolts can be tightened in

additional 10% increments until the joint stops leaking, or until the measured torque value

reaches the maximum torque value of the bolts. Practical consideration for the integrity of

the liner often leads the user to distinct torque values to stop leakage due to the unique

combinations of flanges, bolts, gaskets, and sensor liner material.

Check for leaks at the flanges after tightening the bolts. Failure to use the correct tightening

methods can result in severe damage. Sensors require a second tightening 24 hours after

the initial installation. Over time, sensor liner materials may deform under pressure.

Figure 6. Flange Bolt Torquing Sequence

8-bolt

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011 Rosemount 8732

Table 1. Suggested Flange Bolt Torque Values for Rosemount 8705 and 8707 High-Signal Sensors

PTFE/ETFE/PFA liners Polyurethane/Neoprene/Linatex

liner

Size

Code Line Size Class 150

(pound-feet) Class 300

(pound-feet) Class 150

(pound-feet) Class 300

(pound-feet)

005 0.5 inch (15 mm) 8 8 - -

010 1 inch (25 mm) 812 - -

015 1.5 inch (40 mm) 13 25 7 18

020 2 inch (50 mm) 19 17 14 11

030 3 inch (80 mm) 34 35 23 23

040 4 inch (100 mm) 26 50 17 32

060 6 inch (150mm) 45 50 30 37

080 8 inch (200 mm) 60 82 42 55

100 10 inch (250 mm) 55 80 40 70

120 12 inch (300 mm) 65 125 55 105

140 14 inch (350 mm) 85 110 70 95

160 16 inch (400 mm) 85 160 65 140

180 18 inch (450 mm) 120 170 95 150

200 20 inch (500 mm) 110 175 90 150

240 24 inch (600 mm) 165 280 140 250

300 30 inch (750 mm) 195 415 165 375

360 36 inch (900 mm) 280 575 245 525

Table 2. Flange Bolt Torque and Bolt Load Specifications for 8705

PTFE/ETFE liner

Size

Code

PN10 PN 16 PN 25 PN 40

Line Size (Newton-

meter) (Newton) (Newton-

meter) (Newton)

005 0.5-inch

(15 mm) 10 4400

010 1 inch

(25 mm) 20 10100

015 1.5 inch

(40 mm) 50 16100

020 2 inch

(50 mm) 60 20100

030 3 inch

(80 mm) 50 16800

040 4 inch

(100 mm) 50 17800 70 19600

060 6 inch

(150mm) 90 24700 130 28700

080 8 inch

(200 mm) 130 35200 90 19700 130 29200 170 34400

100 10 inch

(250 mm) 100 28000 130 28300 190 38000 250 44800

120 12 inch

(300 mm) 120 32000 170 38400 190 38600 270 47700

140 14 inch

(350 mm) 160 43800 220 49500 320 57200 410 68100

160 16 inch

(400 mm) 220 50600 280 56200 410 68100 610 92900

180 18 inch

(450 mm) 190 43200 340 68400 330 55100 420 64000

200 20 inch

(500 mm) 230 51100 380 68900 440 73300 520 73900

240 24 inch

(600 mm) 290 58600 570 93600 590 90100 850 112000

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Quick Installation Guide

00825-0100-4662, Rev CB

July 2011

Rosemount 8732

Table 2. (continued) Flange Bolt Torque and Bolt Load Specifications for 8705

Wafer Sensors

Gaskets

The sensor requires a gasket at each of its connections to adjacent devices or piping. The gasket

material selected must be compatible with the process fluid and operating conditions. Metallic or

spiral-wound gaskets can damage the liner. Gaskets are required on each side of a

grounding ring.

Alignment and Bolting

1. On 1.5 - through 8-inch (40 through 200 mm) line sizes, place centering rings over each

end of the sensor. The smaller line sizes, 0.15- through 1-inch (4 through 25 mm), do not

require centering rings. On the 4- and 6-inch PN 10–16, insert the sensor with rings first

and then insert the studs. The slots on this ring scenario are located on the inside of the

ring.

2. Insert studs for the bottom side of the sensor between the pipe flanges. Stud

specifications are listed in Table 3.

NOTE

Using carbon steel bolts on smaller line sizes, 0.15- through 1-inch (4 through 25 mm),

rather than the required stainless steel bolts, will degrade performance.

Size

Code Line Size

Polyurethane, Linatex, and Neoprene Liners

PN 10 PN 16 PN 25 PN 40

(Newton-

meter) (Newton) (Newton-

meter) (Newton)

010 1 inch

(25 mm) 20 7040

015 1.5 inch

(40 mm) 30 10700

020 2 inch

(50 mm) 40 13400

030 3 inch

(80 mm) 30 11100

040 4 inch

(100 mm) 40 11700 50 13200

060 6 inch

(150mm) 60 16400 90 19200

080 8 inch

(200 mm) 90 23400 60 13100 90 19400 110 22800

100 10 inch

(250 mm) 70 18600 80 18800 130 25400 170 29900

120 12 inch

(300 mm) 80 21300 110 25500 130 25800 180 31900

140 14 inch

(350 mm) 110 29100 150 33000 210 38200 280 45400

160 16 inch

(400 mm) 150 33700 190 37400 280 45400 410 62000

180 18 inch

(450 mm) 130 28700 230 45600 220 36800 280 42700

200 20 inch

(500 mm) 150 34100 260 45900 300 48800 350 49400

240 24 inch

(600 mm) 200 39200 380 62400 390 60100 560 74400

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