Johnson Controls M4-XPM Manuel utilisateur

M4-XPM Expansion Modules Installation Guide

Application

The M4-XPM series expansion I/O modules can serve

in one of two capacities depending on where they are

installed in the Metasys system. When installed on the

Sensor/Actuator (SA) Bus of an equipment controller, an

XPM expands the input and output interfaces that can be

used with that equipment controller. When installed on

the Field Controller (FC) Bus of a Metasys network engine,

an XPM can be used as I/O point multiplexors to support

monitoring and control from a Metasys network engine.

The point multiplexor can also be useful for sharing points

between other equipment controllers on the FC Bus using

peer-to-peer connectivity. XPMs operate on an RS-485

BACnet MS/TP Bus and are BACnet Testing Laboratory

(BTL) listed and certified to the BACnet Smart Actuator (B-

SA) profile.

Communications Protocols

The XPM expansion modules can communicate using

BACnet MS/TP or wireless using a ZFR/ZFR Pro Wireless

Field Bus Router (on the FC Bus only). By default, the XPM

expansion modules communicate using the BACnet MS/

TP protocol. The BACnet protocol is a standard for ANSI,

ASHRAE, and the International Standards Organization

(ISO) for building controls. To configure these expansion

modules in a wireless application installation, see

Configuring wireless communications.

Note: Using Controller Configuration Tool (CCT)

10.1 and later, Metasys Equipment Controllers

can be configured to communicate using either

the BACnet MS/TP or the N2 field bus networking

protocol. The operation of an XPM on the SA Bus

of an equipment controller is not affected by the

selection of the BACnet MS/TP or the N2 protocol in

the host controller.

North American Emissions Compliance

United States

This equipment has been tested and found to comply

with the limits for a Class A digital device pursuant to

Part 15 of the FCC Rules. These limits are designed

to provide reasonable protection against harmful

interference when this equipment is operated in a

commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction

manual, may cause harmful interference to radio

communications. Operation of this equipment in a

residential area may cause harmful interference, in which

case the users will be required to correct the interference

at their own expense.

Canada

This Class (A) digital apparatus meets all the

requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes

les exigences du Règlement sur le matériel brouilleur du

Canada.

Installation

Observe the following guidelines when installing an XPM

expansion module:

• To minimize vibration and shock damage transport the

expansion module in the original container.

• Verify that all parts shipped with the expansion module.

• Do not drop the expansion module or subject it to

physical shock.

Parts included

• One XPM expansion module with removable terminal

blocks (Input/Output, Power and SA bus terminal

blocks)

• One XPM Series Pack Sheet (A163816VBE)

Materials and special tools needed

• Three fasteners appropriate for the mounting surface

(M4 screws or #8 screws)

• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and

appropriate hardware for DIN rail mount (only)

• Small straight-blade (1/8 in. or 3.2 mm) or Philips #2

screwdriver for securing wires in the terminal blocks

Physical features

The following figures display the physical features of XPM

expansion modules, and the accompanying table provides

a description of the physical features and a reference to

further information where required.

*241014302147B*

Part No. 24-10143-02147 Rev. B

Release 12.0

2022-05-20

(For factory use only)

M4-XPM04060, M4-XPM09090, M4-XPM18000

Figure 1: XPM09090 and XPM04060 Physical Features

(XPM09090 model shown)

Figure 2: XPM18000 Physical Features

Table 1: Physical features of expansion modules

Physical Feature: Description and References

1Binary Output (BO) Terminal Block: Black terminals. Only

present on XPM09090 and XPM04060 models. See Table 3.

2Configurable Output (CO) Terminal Block: Black terminals.

Only present on XPM09090 and XPM04060 models. See

Table 3.

3Analog Output (AO) Terminal Block: Black terminal. Only

present on XPM09090 model. See Table 3.

4Device Address Rotary Switch Block: Decimal Addressing

See Setting the device address.

5Supply Power Terminal Block: Gray terminals; 24 VAC,

Class 2. See Figure 9.

6Cover Lift Tab. See Removing the expansion module

cover.

7SA/FC Bus Terminal Block: Orange terminal. See SA/FC

Bus Terminal Block.

8End-of-Line (EOL) Switch. See Setting the End-of-Line

(EOL) switch.

Table 1: Physical features of expansion modules

Physical Feature: Description and References

9Binary Input (BI) Terminal Block: White terminals. See

Table 3.

10 Universal Input (UI) Terminal Block: Only present on

XPM09090 and XPM04060 models. See Table 3.

11 Sensor Actuator (SA) Bus/Field Controller (FC) Bus Port

(RJ-12 6-pin Modular Jack). See SA/FC bus port.

12 LED Status Indicators. See LED status and states.

Mounting

Observe the following guidelines when mounting an

expansion module:

• Ensure the mounting surface can support the

expansion module, DIN rail, and any user-supplied

enclosure.

• Mount the expansion module horizontally on 35 mm

DIN rail whenever possible.

• Mount the expansion module in the proper mounting

position.

• Mount the expansion module on a hard, even surface

whenever possible in wall-mount applications.

• Use shims or washers to mount the expansion module

securely and evenly on the mounting surface.

• Mount the expansion module in an area free of

corrosive vapors and observe the Ambient Conditions

requirements in Table 13.

• Provide for sufficient space around the expansion

module for cable and wire connections for easy cover

removal and good ventilation through the expansion

module (50 mm [2 in.] minimum on the top, bottom,

and front of the expansion module).

• Do not mount the expansion module on surfaces prone

to vibration, such as duct work.

• Do not mount the expansion module in areas where

electromagnetic emissions from other devices or wiring

can interfere with expansion module communication.

On panel or enclosure mount applications, observe the

following additional guidelines:

• Mount the expansion module so that the enclosure

walls do not obstruct cover removal or ventilation

through the expansion module.

• Mount the expansion module so that the power

transformer and other devices do not radiate excessive

heat to the expansion module.

• Do not install the expansion module in an airtight

enclosure.

M4-XPM Expansion Modules Installation Guide2

Figure 3: Expansion Module mounting position

Mounting features and dimensions

Figure 4: Back of XPM04060 and XPM18000 expansion

module

Figure 5: Back of XPM09090 expansion module

Note:

• Mounting dimensions are listed in millimeters in

the above figures.

• The DIN rail channel and the mounting clips are

shown in an extended position.

DIN rail mount applications

About this task:

To mount a XPM expansion module horizontally on a

35 mm DIN rail (recommended method), complete the

following steps:

1. Securely mount a 20 cm (8 in.) or longer section

of 35 mm DIN rail horizontal and centered in

the desired space so that the expansion module

mounts in the horizontal position.

2. Pull the two bottom mounting clips outward from

the expansion module to the extended position

(Figure 3).

3. Hang the expansion module on the DIN rail by

the hooks at the top of the (DIN rail) channel on

the back of the expansion module (Figure 4), and

position the expansion module snugly against the

DIN rail.

4. Push the bottom mounting clips inward (up) to

secure the expansion module on the DIN rail.

5. To remove the expansion module from the DIN rail,

pull the bottom mounting clips out to the extended

position and carefully lift the expansion module off

the DIN rail.

Wall mount applications

About this task:

To mount a XPM expansion module directly on a wall or

other flat vertical surface, complete the following steps:

1. Pull the two bottom mounting clips outward and

ensure they are locked in the extended position.

2. Determine the proper mounting position the

expansion module will be installed. Mark the

mounting hole locations on the wall using the

dimensions for the expansion module listed in

Mounting features and dimensions. Alternatively,

hold the expansion module up to the wall or

surface in a proper mount position and mark the

hole locations through the mounting clips.

3. Drill holes in the wall or surface at the marked

locations, and insert appropriate wall anchors in

the holes (if necessary).

4. Hold the expansion module in place, and insert

the screws through the mounting clips and into

the holes (or anchors). Carefully tighten all of the

screws.

Important: Do not over-tighten the mounting

screws. Over-tightening the screws may

damage the mounting clips.

Wiring

Observe the following guidelines when wiring an XPM

expansion module:

M4-XPM Expansion Modules Installation Guide 3

CAUTION

Risk of Electric Shock:

Disconnect the power supply before making electrical

connections to avoid electric shock.

ATTENTION

Mise En Garde: Risque de décharge électrique:

Débrancher l'alimentation avant de réaliser tout

raccordement électrique afin d'éviter tout risque de

décharge électrique.

CAUTION

Risk of Property Damage:

Do not apply power to the system before checking

all wiring connections. Short circuited or improperly

connected wires may result in permanent damage to

the equipment.

ATTENTION

Mise En Garde: Risque de dégâts matériels:

Ne pas mettre le système sous tension avant

d'avoir vérifié tous les raccords de câblage. Des

fils formant un court-circuit ou connectés de façon

incorrecte risquent d'endommager irrémédiablement

l'équipement.

Important: Do not exceed the expansion module

electrical ratings. Exceeding the electrical ratings

can result in permanent damage to the expansion

module and void any warranty.

Important: Use copper conductors only. Make

all wiring in accordance with local, national, and

regional regulations.

Important: Electrostatic discharge can damage

expansion module components. Use proper

electrostatic discharge precautions during

installation, setup, and servicing to avoid damaging

the expansion module.

For detailed information about configuring and wiring

an MS/TP Bus, FC bus, and SA bus, refer to the MS/TP

Communications Bus Technical Bulletin (LIT-12011034).

Terminal blocks and bus ports

See Physical features for terminal block and bus port

locations on the XPM expansion module. Observe the

following guidelines when wiring an XPM expansion

module.

Input and Output terminal blocks

XPM models have removable input and output terminal

blocks. On XPM09090 and XPM04060 models, all of the

input terminal blocks are located on the bottom of the

controller, and the output terminal blocks are located

on the top of the expansion module. The XPM18000 has

inputs only which are located on both the top and bottom

of the expansion module. For information about removing

a terminal block, see Removing a terminal block. For more

information about I/O terminal functions, requirements,

and ratings, see Terminal wiring guidelines, functions,

ratings, and requirements.

SA/FC Bus Terminal Block

An XPM can be connected to a Sensor/Actuator (SA)

bus or a Field Controller (FC) bus, but not to both buses

simultaneously. The SA/FC bus terminal block is a

removable, 4-pin terminal block that fits into a board-

mounted pin header.

When connecting the XPM to an FC bus, wire the bus

terminal blocks on the expansion module, and the other

FC Bus devices in a daisy-chain configuration using 3-

wire twisted, shielded cable as shown in the following

figure. See Communications bus and supply power wiring

guidelines for more information about communication

bus terminal block functions, ratings and requirements.

Figure 6: FC bus terminal block wiring

When connecting the XPM to an SA bus, wire the bus

terminal blocks on the expansion module and other

SA bus devices in a daisy-chain configuration using 4-

wire twisted, shielded cable as shown in the following

figure. See Communications bus and supply power wiring

guidelines for more information about communication

bus terminal block functions, ratings and requirements.

M4-XPM Expansion Modules Installation Guide4

Figure 7: SA bus terminal block wiring

Note:

The PWR/SHD terminal does not supply 15 VDC. The

PWR/SHD terminal is isolated and can be used to

connect (daisy chain) the 15 VDC power leads on the

SA bus or the cable shields on the FC bus.

The SA bus supervisor (CGE, CGM, CVE, CVM, FAC,

FEC, or VMA Controllers) supplies 15 VDC to the

devices on the SA bus that require power.

SA/FC bus port

The SA/FC bus port on the front of the expansion module

is an RJ-12, 6-position modular jack that provides a

connection for devices on the SA bus or a ZFR183x Pro

Wireless Router depending on which bus the expansion

module is operating on.

The SA/FC bus port is connected internally to the SA/

FC bus terminal block. See Communications bus and

supply power wiring guidelines for more information

about communication bus port functions, ratings and

requirements. The SA/FC bus port pin assignment is

shown in Physical features.

Figure 8: Pin number assignments for sensor, SA bus

and FC bus ports on expansion modules

Supply power terminal block

The 24 VAC supply power terminal block is a gray,

removable, 2-pin terminal block that fits into a board-

mounted pin header on the top right of the controller.

Wire the 24 VAC supply power wires from the transformer

to the HOT and COM terminals on the terminal plug as

shown in Figure 9. For more information about the Supply

Power Terminal Block, see Table 5.

Figure 9: 24 VAC supply power terminal block wiring

Table 2: Supply power terminal block wiring

Description

1 Supply power terminal block

2 Supply power terminal header

3 Wires from Johnson Controls 24 VAC, class 2 power

transformer

4 24 VAC (Orange wire)

5 COM (Brown wire)

Note: The supply power wire colors may be different

on transformers from other manufacturers. Refer to

the transformer manufacturer’s instructions and the

project installation drawings for wiring details.

Important: Connect 24 VAC supply power to the

expansion module and all other network devices

so that transformer phasing is uniform across the

network devices. Powering network devices with

uniform 24 VAC supply power phasing reduces

noise, interference, and ground loop problems. The

expansion module does not require an earth ground

connection.

Important: Power wires must be less than 30

meters between expansion module and transformer.

Inputs/outputs with cables less than 30 m (100 ft)

typically do not require an offset in the software

setup. Cable runs over 30 m (100 ft) may require an

offset in the input/output software setup.

Terminal wiring guidelines, functions,

ratings, and requirements

This section provides further guidelines on input and

output wiring, maximum cable length versus load current,

and SA Bus and supply power wiring.

For information about removing a terminal block from the

expansion module, see Removing a terminal block.

M4-XPM Expansion Modules Installation Guide 5

Input and Output wiring guidelines

I/O terminal block functions, ratings and requirements

provides information and guidelines about the functions,

ratings, and requirements for the controller input and

output terminals, and Table 4 also references guidelines

for determining proper wire sizes and cable lengths.

In addition to the wiring guidelines in I/O terminal block

functions, ratings and requirements, observe these

guidelines when wiring expansion modules inputs and

outputs:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All input and output cables, regardless of wire size or

number of wires, should consist of stranded, insulated,

and twisted copper wires.

• Shielded cable is not required for input or output

cables.

• Shielded cable is recommended for input and output

cables that are exposed to high electromagnetic or

radio frequency noise.

• Inputs/outputs with cables less than 30 m (100 ft)

typically do not require an offset in the software setup.

Cable runs over 30 m (100 ft) may require an offset in

the input/output software setup.

M4-XPM Expansion Modules Installation Guide6

I/O terminal block functions, ratings and requirements

Table 3: I/O terminal block functions, functions, ratings, requirements, and cable guidelines

Terminal Block label Terminal

label

Function, ratings, requirements Determine wire size and

maximum cable length

+15 V 15 VDC Power Source for active (3-wire) input devices

connected to the Universal UI-n terminals.

Provides 100 mA total current

Same as (Universal) UI-n

Note: Use 3-wire cable for

devices that source power

from the +15V terminal.

Analog Input - Voltage Mode (0–10 VDC)

10 VDC maximum input voltage

Internal 10k ohm Pull-down

See Guideline A in Table 4

Analog Input - Current Mode (4–20 mA)

Internal 100 ohm load impedance

Note: Current loop jumpers must be in the Enabled

position to maintain a closed 4-20 mA current loop. See

Setting the UI current loop jumpers.

See Guideline B in Table 4.

Analog Input - Resistive Mode (0–600k ohm)

Internal 12 V. 15k ohm pull up

Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel

[Johnson Controls® sensor], 1k Platinum, and A99B Silicon

Temperature Sensor) Negative Temperature Coefficient (NTC)

Sensor

See Guideline A in Table 4.

UI-n

Binary Input - Dry Contact Maintained Mode

1 second minimum pulse width

Internal 12 V. 15k ohm pull up

See Guideline A in Table 4.

UNIVERSAL

(Inputs)

UI-CnUniversal Input Common for all Universal Input terminals

Note: All Universal UI-Cn terminals share a common,

which is isolated from all other commons.

Same as (Universal) UI-n

Binary Input - Dry Contact Maintained Mode

0.01 second minimum pulse width

Internal 18 V. 3k ohm pull up

BI-n

Binary Input - Pulse Counter/Accumulator Mode

0.01 second minimum pulse width

(50 Hz at 50% duty cycle)

Internal 18 V. 3k ohm pull up

BINARY

(Inputs)

BI-CnBinary Input Common for all Binary Input terminals

Note: All Binary BI-Cn terminals share a common,

which is isolated from all other commons, except the

Configurable Output (CO) common (CO-Cn) when the

CO is defined as an Analog Output.

See Guideline A in Table 4.

Analog Output - Voltage Mode (0–10 VDC)

10 VDC maximum output voltage

10 mA maximum output current

Required an external load of 1,000 ohm or more.

See Guideline A in Table 4.CONFIGURABLE

(Outputs)

CO-n

Binary Output - 24 VAC Triac (External Power Source only)

Connects CO-n to CO-Cn when activated.

External Power Source Requirements:

24 VAC maximum output voltage

0.5 A maximum output current

40 mA minimum load current

See Guideline C in Table 4.

M4-XPM Expansion Modules Installation Guide 7

Table 3: I/O terminal block functions, functions, ratings, requirements, and cable guidelines

Terminal Block label Terminal

label

Function, ratings, requirements Determine wire size and

maximum cable length

CO-CnAnalog Output Signal Common All Configurable Outputs

(COs) defined as Analog Outputs (AOs) share a common,

which is isolated from all other commons except the Binary

Input common.

Binary Output Signal Common All Configurable Outputs

(COs) defined as Binary Outputs are isolated from all other

commons, including other CO commons.

Same as (Configurable) CO-n.

Analog Output - Voltage Mode (0–10 VDC)

10 VDC maximum output voltage

10 mA maximum output current

Required an external load of 1,000 ohm or more.

Note: The Analog Output (AO) operates in the Voltage

Mode when connected to devices with impedances

greater than 1,000 ohm. Devices that drop below 1,000

ohm may not operate as intended for Voltage Mode

applications.

AO-n

Analog Output - Current Mode (4–20 mA)

Requires and external load between 0 and 300 ohm.

Note: The Analog Output (AO) operates in the Current

Mode when connected to devices with impedances less

than 300 ohm. Devices with impedances greater than

300 may not operate as intended for Current Mode

applications.

ANALOG

(Outputs)

AO-CnAnalog Output Signal Common for all Analog Output

terminals.

Note: All Analog Output Common terminals (AO-

Cn) share a common, which is isolated from all other

commons.

See Guideline C in Table 4.

BO-nBinary Output - 24 VAC Triac (External Power Source)

Connects BO-n to BO-Cn when activated.

External Power Source Requirements:

24 VAC maximum output voltage

0.5 A maximum output current

40 mA minimum load current

BINARY

(Output)

BO-CnBinary Output Common for all Binary Output terminals.

Note: Each Binary Output Common terminal (BO-Cn) is

isolated from all other commons, including other Binary

Output Common terminals.

See Guideline C in Table 4.

M4-XPM Expansion Modules Installation Guide8

Cable and wire length guidelines

Table 4 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage (<30 V) input

and outputs. The required wire sizes and lengths for high-voltage (>30 V) Relay Outputs are determined by the load

connected to the relay, and local, national or regional electrical codes.

Table 4: Cable length guidelines

Guideline Wire size/Gauge and type Maximum cable length

and type

Assumptions

1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted

wire

0.8 mm (20 AWG) stranded copper 297 m (975

ft) twisted wire

297 m (975 ft) twisted

wire

0.6 mm (22 AWG) stranded copper 183 m (600

ft) twisted wire

183 m (600 ft) twisted

wire

0.5mm (24 AWG) stranded copper 107 m (350 ft)

twisted wire

107 m (350 ft) twisted

wire

100 mV maximum voltage drop

Depending on the cable length and the

connected input or output device, you may

have to define an offset in the setup software

for the input or output point.

1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted

wire

0.8 mm (20 AWG) stranded copper 297 m (975

ft) twisted wire

137 m (450 ft) twisted

wire

0.6 mm (22 AWG) stranded copper 183 m (600

ft) twisted wire

91 m (300 ft) twisted wire

0.5 mm (24 AWG) stranded copper 107 m (350

ft) twisted wire

61 m (200 ft) twisted wire

100 mV maximum voltage drop

Depending on the cable length and the

connected input or output device, you may

have to define an offset in the setup software

for the input or output point.

CSee Figure 10 to select wire size/gauge.

Use stranded copper wire.

See Figure 10 to

determine cable length.

Use twisted wire cable.

N/A

Maximum cable length versus load current

Use the following figure to estimate the maximum cable

length relative to the wire size and the load current (in

mA) when wiring inputs and outputs.

Note: Figure 10 applies to low-voltage (<30 V) inputs

and outputs only.

Figure 10: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size

M4-XPM Expansion Modules Installation Guide 9

Communications bus and supply power

wiring guidelines

Table 5 provides information about the functions, ratings,

and requirements for the communication bus and supply

power terminals. The table also provides guidelines for

wire sizes, cable types, and cable lengths for wiring the

expansion module's communication bus and supply

power.

In addition to the guidelines in Table 5, observe the

following guidelines when wiring an FC bus, SA bus, or the

24 VAC supply power:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All SA and FC bus cables, regardless of wire size, should

be twisted, insulated, stranded copper wire.

• Shielded cable is strongly recommended for all SA and

FC bus cables.

• Refer to the MS/TP Communications Bus Technical

Bulletin (LIT-12011034) for detailed information

regarding wire size and cable length requirements for

FC and SA buses.

Table 5: Communications bus and supply power terminal block functions, ratings, requirements, and cable

guidelines

Terminal block/

Port label

Terminal

labels

Function, electrical ratings/Requirements Recommended cable type

FC or SA Bus Communications

COM Signal Reference (Common) for FC or SA Bus

communications

FC BUS

SA BUS

SHD

PWR

SHD on FC Bus: Isolated terminal (optional shield drain

connection

PWR on SA Bus: 15 VDC power lead connection.

(Maximum total current draw for SA bus is 240 mA.)

Note: The PWR terminal on an XPM expansion

module does not supply 15 VDC. The SA bus

supervisor (CGE,CGM, CVE, CVM, FAC, FEC, VMA)

supplies 15 VDC to devices on the SA bus requiring

power.

FC Bus: 0.6 mm (22 AWG) stranded,

3-wire twisted, shielded cable

recommended.

SA Bus: 0.6 mm (22 AWG) stranded, 4-

wire (2 twisted-pairs), shielded cable

recommended.

Note: On the SA Bus, the + and

- wire are one twisted pair, and

the COM and PWR are the second

twisted pair of wires.

SA/FC BUS

(Port)

RJ-12 6-Position Modular Connector provides:

• FC or SA Bus Communications

• FC or SA Bus Signal Reference and 15 VDC

Common

24 AWG 3-pair CAT 3 Cable <30.5 m (100

ft)

HOT 24 VAC Power Supply - Hot

Supplies 20–30 VAC (Nominal 24 VAC)

24V~

COM 24 VAC Power Supply - Common

(Isolated from all other Common terminals on

controller.)

0.8 mm to 1.0 mm

(18 AWG) 2-wire

Note: See table labeled Cable length guidelines for

recommended wire sizes for low-voltage (<30 V) Inputs

and Outputs to determine wire size and cable lengths

for cables.

Note: The SA Bus and FC Bus wiring

recommendations in this table are for MS/TP

bus communications at 38,400 baud. For more

information, refer to the MS/TP Communications Bus

Technical Bulletin (LIT-12011034).

Termination diagrams

A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the expansion modules.

See the figures in this section for the applicable termination diagrams.

Note: References to the analog output apply to the XPM09090 model only.

M4-XPM Expansion Modules Installation Guide10

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