DeWalt DXCM603 Manuel utilisateur

INSTRUCTION MANUAL

GUIDE D’UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO

Y PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

DXCM603

Single Stage, Belt Drive, Electric Air Compressor

Compresseur d’air électrique à un étage à entraînement par courroie

Compresor eléctrico de aire, de una sola etapa y accionamiento por correa

MAT Industries, LLC, Long Grove, IL 60047

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-888-895-4549 • www.DEWALT.com

English

Denitions: Safety Guidelines

The denitions below describe the level of severity for each signal word.

Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

1-888-895-4549

Important Safety Instructions

WARNING:Donotoperatethisunituntilyoureadthisinstructionmanual

for safety, operation and maintenance instructions.

WARNING: CONTAINS LEAD. May be harmful if eaten or chewed. May

generate dust containing lead. Wash hands after use. Keep out of reach

children.

WARNING: This product can expose you to chemicals including lead,

which is known tothe Stateof Californiato cause cancer and birth defects

or other reproductive harm. For more information go to www.P65Warn-

ings.ca.gov.

DANGER: Risk of explosion or re.

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical

contacts within the motor

and pressure switch to

spark.

• Always operate the air com-

pressor in a well ventilated

area free of combustible

materials, gasoline, or

solvent vapors.

• If electrical sparks from air

compressor come into con-

tact with ammable vapors,

they may ignite, causing re

or explosion.

• If spraying ammable mate-

rials, locate air compressor

at least 20' (6.1 m) away

from spray area. Longer air

hose may be required.

• Store ammable materials

in a secure location away

from air compressor.

• Restricting any of the air

compressor ventilation

openings will cause serious

overheating and could

cause re.

• Never place objects against

or on top of air compressor.

• Operate air compressor in

an open area at least 12"

(30.5 cm) away from any

wall or obstruction that

would restrict the ow of

fresh air to the ventilation

openings.

• Operate unit in a clean, dry,

well ventilated area. Do not

operate unit in any conned

area. Store indoors.

English

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unattended operation of

this product could result in

personal injury or property

damage. To reduce the risk

of re, do not allow the air

compressor to operator

unattended.

• Always remain in atten-

dance with the product

when it is operating.

• Always turn o and unplug

unit when not in use.

DANGER: Risk to breathing (asphyxiation).

WHAT CAN HAPPEN HOW TO PREVENT IT

• Compressed air from your

air compressor is not safe

for breathing. The air stream

may contain carbon monox-

ide, toxic vapors, or solid

particles from the tank.

Breathing these contam-

inants can cause serious

injury or death.

• Never use air obtained di-

rectly from the air compres-

sor to supply air for human

consumption. The air

compressor is not equipped

with suitable lters and

in-line safety equipment for

human consumption.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Exposure to chemicals

in dust created by power

sanding, sawing, grinding

and other construction ac-

tivities may be harmful.

• Sprayed materials such as

paint, paint solvents, paint

remover, insecticides, weed

killers, may contain harmful

vapors and poisons.

• Work in an area with good

cross ventilation. Read and

follow the safety instruc-

tions provided on the label

or safety data sheets for the

materials you are spraying.

Always use certied safety

equipment: NIOSH/OSHA

respiratory protection or

properly tting face mask

designed for use with your

specic application.

DANGER: Risk of Bursting.

Tank: On February 26, 2002, the U.S. Consumer Product Safety

Commission published Release # 02-108 concerning air com-

pressor tank safety: Air air compressor receiver tanks do not

have an innite life. Tank life is dependent upon several factors,

some of which include operating conditions, ambient conditions,

proper installations, eld modications, and the level of mainte-

nance. The eect of these factors on the tank life is unpredict-

able. If proper maintenance procedures are not followed, internal

corrosion to the inner wall of the tank can cause the tank to

unexpectedly rupture allowing pressurized air to suddenly and

forcefully escape, posing risk of injury to consumers. Your air

compressor’s tank must be removed from service by the end of

the year shown on the tank warning label.

DANGER: Risk of explosion or re.

English

Attachments & Accessories:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Exceeding the pressure rat-

ing of air tools, spray guns,

air operated accessories,

tires and other inatables

can cause them to explode

or y apart, and could result

in serious injury.

• Follow the equipment man-

ufacturers recommendation

and never exceed the max-

imum allowable pressure

rating of attachments.

Never use air compressor

to inate small low pressure

objects such as children’s

toys, footballs, basketballs,

etc.

Tires:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Over ination of tires could

result in serious injury and

property damage.

• Use a tire pressure gauge

to check the tires pressure

before each use and while

inating tires; see the tire

sidewall for the correct tire

pressure.

NOTICE: Tanks, air compressors and similar equipment can

inate small tires rapidly. Adjust pressure regulator on air supply

to no more than the rating of the tire pressure. Add air in small

increments and frequently use the tire gauge to prevent over

ination.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain

condensed water from tank

causes rust and thinning of

the steel tank.

• Drain tank daily or after

each use. If tank develops a

leak, replace it immediately

with a new tank or replace

the entire air compressor.

• Modications or attempted

repairs to the tank.

• Never drill into, weld or

make any modications to

the tank or its attachments.

Never attempt to repair a

damaged or leaking tank.

Replace with a new tank.

• Unauthorized modications

to the safety valve, or any

other components which

control tank pressure.

• The tank is designed to

withstand specic operating

pressures. Never make ad-

justments or part substitu-

tions to alter the factory set

operating pressures.

The following conditions could lead to a weakening of the tank,

and result in a violent tank explosion:

DANGER: Risk of Bursting.

English

DANGER:Riskofinjuryorpropertydamagewhenmovingorstoring.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oil can leak or spill and

could result in re or breath-

ing hazard; serious injury or

death can result. Oil leaks

will damage carpet, paint or

other surfaces in vehicles or

trailers.

• Always place air compressor

on a protective mat when

transporting to protect

against vehicle damage from

leaks. Remove air compres-

sor from vehicle immedi-

ately upon arrival at your

destination. Always keep air

compressor level and never

lie on its side.

WARNING: Risk of hot surfaces.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal

such as the air compressor

head or outlet tubes, can

result in serious burns.

• Never touch any exposed

metal parts on air com-

pressor during or imme-

diately after operation. Air

compressor will remain hot

for several minutes after

operation.

• Do not reach around pro-

tective shrouds or attempt

maintenance until unit has

been allowed to cool.

WARNING: Risk from ying objects.

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream

can cause soft tissue

damage to exposed skin

and can propel dirt, chips,

loose particles and small

objects at high speed,

resulting in personal injury

or property damage.

• Always wear certied safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when us-

ing the air compressor.

• Never point nozzle or

sprayer toward any part of

the body, other people or

animals.

• Always turn air compressor

o and bleed pressure from

the air hose and tank before

attempting maintenance,

attaching tools or

accessories.

English

WARNING: Risk from moving parts.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the

pulley, ywheel and belt can

cause serious injury if they

come into contact with you

or your clothing.

• Never operate the air

compressor with guards or

covers which are damaged

or removed.

• Keep your hair, clothing and

gloves away from moving

parts.

• Loose clothes, jewelry or

long hair can be caught in

moving parts.

• Air vents may cover moving

parts and should be

avoided as well.

• Attempting to operate

air compressor with dam-

aged or missing parts or

attempting to repair

air compressor with

protective shrouds removed

can expose you to moving

parts and can result in

serious injury.

• Any repairs required on

this product should be

performed by a DEWALT

factory service center or a

DEWALT authorized service

center.

WARNING: Risk of electrical shock.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor is

Like any other electrically

powered device, if it is not

used properly it may cause

electric shock.

• Never operate the air com-

pressor outdoors when it is

raining or in wet conditions.

• Never operate air compres-

sor with protective covers

removed or damaged.

• Repairs attempted by

unqualied personnel can

result in serious injury or

death by electrocution.

• Any electrical wiring or

repairs required on this

product should be

performed by authorized

service center personnel in

accordance with national

and local electrical codes.

WARNING: Make certain that the electrical circuit to which the air

compressor is connected provides proper electrical grounding, correct

voltage and adequate protection. Failure to provide adequate electrical

grounding to this product could result in serious injury or death from

electrocution. Refer to grounding instructions paragraph in the

installation section on pages 13 and 14.

English

WARNING: Risk of unsafe operation.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your

air compressor could lead

to serious injury or death to

you or others.

• Review and understand all

instructions and warnings in

this manual.

• Become familiar with the

operation and controls of

the air compressor.

• Keep operating area clear

of all persons, pets

and obstacles.

• Keep children away from

the air compressor at all

times.

• Do not operate the product

when fatigued or under

the inuence of alcohol or

drugs. Stay alert at

all times.

• Never defeat the safety

features of this product.

• Equip area of operation with

a re extinguisher.

• Do not operate machine

with missing, broken or

unauthorized parts.

• Never stand on the

air compressor.

WARNING: Risk of injury from lifting.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result

from attempting to lift too

heavy an object.

• The air compressor is too

heavy to be lifted by one

person. Obtain assistance

from others before lifting.

CAUTION: Risk from noise.

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions and

duration of use, noise from

this product may contribute

to hearing loss.

• Always wear certied safety

equipment: ANSI S12.6

(S3.19) hearing protection.

Important Safety Instructions

READ THIS INSTRUCTION MANUAL AND SAFETY RULES

BEFORE OPERATING THE UNIT. Compare the illustrations with

the unit to familiarize yourself with the location of various

controls and adjustments. Save this manual for future reference.

Fig. 1 Fig. 2

English

Air Compressor

A Safety valve

B Check valve

C Pump air intake lter

D Pump oil ll plug

E Auto(1)/O(0) switch

F Pump oil drain plug

G Tank pressure gauge

H Air outlet

I Tank drain valve

Specications

MODEL DXCM603

WEIGHT Approximate 237 lbs (107.5 kg)

HEIGHT 65.25"

WIDTH 23.7"

TANK CAPACITY 60 gallons (227.1 liters)

Approx. CUT OUT pressure 175 PSI

AIR DELIVERY 17.5 SCFM at 40 PSI

14.6 SCFM at 90 PSI

TANK FILL TIME 5.6 MINUTES

INPUT 240V, 60Hz, Single Phase

AC only, 20 Amps

MINIMUM BRANCH CIRCUIT

REQUIREMENT 30 AMPS

FUSE TYPE Time Delay

A B G

Fig. 3 Fig. 4

English

Pump Specications

2 cylinder

Single stage

Oil lubricated

Cast iron crankcase, cylinder and aluminum head

Weight: 35.7 lbs (16.2 kg.)

Oil capacity: 32 . oz (946 mL)

Pump Part and Description (Fig. 3)

U Full

VAdd

W Oil drain plug

X Oil level sight glass

Y Oil ll plug

Hot Surfaces (Fig. 4)

J Air compressor cylinder and head

K Outlet tube

L Pump crankcase

OFF (0)AUTO ON (1)

OPEN

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Fig. 11

English

Features

AUTO (1) / OFF (O) SWITCH

Place this switch (E) in the AUTO (1) position

to provide automatic power to the pressure

switch and OFF (0) to remove power at the

end of each use.

NOTICE: ALWAYS ensure the switch (E) is in the OFF (0) position

and unit is unplugged before removing or replacing pressure

switch cover.

PRESSURE SWITCH

The pressure switch (not shown) automatically starts the motor

when the tank pressure drops below the factory set cut-in

pressure. It stops the motor when the tank pressure reaches the

factory set cut-out pressure.

SAFETY VALVE

This valve (A) is designed to prevent system

failures by relieving pressure from the system

when the compressed air reaches a predeter-

mined level. The valve is preset by the manu-

facturer and must not be removed or modied

in any way.

CHECK VALVE

When air compressor is operating, the check

valve (B) is open, allowing compressed air to

enter the tank. When the air compressor reach-

es cut-out pressure, the check valve closes,

allowing air pressure to remain inside the tank.

AIR INTAKE FILTER

The lter (C) is designed to clean air entering

the pump. To ensure the pump continually

receives a clean air supply, the lter must

always be clean and the lter intake must be

free from obstructions.

TANK DRAIN VALVE

The drain valve (I) is located at the base of the

tank and is used to drain condensation at the

end of each use. See Draining Tank under

Maintenance, page 20.

TANK PRESSURE GAUGE

The tank pressure gauge (G) indicates the

reserve air pressure in the tank.

REGULATOR

(Sold separately, not shown) An air pressure

regulator or a separate air transformer which

combines the functions of air regulation and/

or moisture and dirt removal is recommended

for most applications. See Air Distribution System paragraph

under Installation, page 15.

WARNING: Risk of Bursting. Too much air pressure causes a hazardous

risk of bursting. Check the manufacturer’s maximum pressure rating for

air tools and accessories. The outlet pressure must never exceed the

maximum pressure rating of the tools or accessories.

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