DeWalt D55140 Manuel utilisateur

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iNSTRUCTiON MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA

DE GARANTiA. ADVERTENClA: Lt_ASE ESTE INSTRUCTIVO ANTES

DE USAR EL PRODUCTO.

D55140

Oil Free Portable Air Compressor

Compresseur d'air portatif sans huile

Compresor de aire sin aceite portatil

D55140 Air Compressor

A. On/Off Switch E. Quick Connect

B. Air Tank Pressure Gauge R Safety Valve

C. Regulated Pressure Gauge G. Air Tank Drain Valve

D. Pressure Regulator H. Power Cord Wrap

Pump/Motor Specifications

Oil free universal motor

Bore: 1.57 (40 mm)

Stroke: .55 (14 mm)

Voltage: Single 120V

Minimum branch circuit requirement: 15 A

Fuse Type: Time delay

Specifications

MODEL D55140

WEIGHT 24 Ibs. (11.79 kg)

HEIGHT 11.75" (298.5 mm)

WIDTH 14.895" (377.8 mm)

LENGTH 18.5 (469.9 mm)

AIR TANK CAPACITY (GALLONS) 1.0 (3.8 liters)

APPROX CUT-IN PRESSURE 105 PSI (723.9 kPa)

APPROX. CUT-OUT PRESSURE 135 PSI (930 kPa)

SCFM @ 100 PSI (689.5 kPa) .07

FIG. 1

NOT A

STEP

Definitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and

pay attention to these symbols.

&DANGER: Indicates an imminently hazardous

situation which, ff not avoided, will result in death

or serious injury.

_&WARNING: Indicates a potentially hazardous

situation which, ff not avoided, could result in death

or serious injury.

_kCAUTION: Indicates a potentially hazardous

situation which, ff not avoided, may result in minor

or moderate injury.

CAUTION: Used without the safety alert symbol

indicates a potentially hazardous situation which, ff

not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

1-800-4-DEWALT (1-800-433-9258)

Irnportant Safety Instructions

WARNING: Do not operate this unit until you read and understand

this instruction manual for safety, operation and maintenance

instructions.

_kWARNING: Some dust created by power sanding, sawing, grind-

ing, drilling, and other construction activities contains chemicals

known to the State of California tocause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

* lead from lead-basedpaints

crystalline silica from bricks and cement and other masonry

products

* arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often

you do this type of work. To reduce your exposure to these chemi-

cals: work in a weft ventilated area, and work with approved safety

equipment, always wear OSHA/MSHA/NIOSH approved, properly

fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be fol-

lowed to reduce the risk of of personal injury,

i_ WARNING: This product contains chemicals, including lead,

known to the State of Cafifornia to cause cancer, and birth

defects or other reproductive harm. Wash hands after handling.

SAVE THESE INSTRUCTION

_&DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOWTO PREVENT iT

•It isnormal for e!eCtdca! Con' Always Operate the CompieS_

tacts within the motor and sor in a we!l ventilated area

pressure SWitchto Spark. free of combustible materials,

gasoline; OrSolvent vapor&

If electrical sparks from

compressor come into con-

tact with flammable vapors,

they may ignite, causing fire

or explosion.

Ifspraying flammable materi-

als, locate compressor at

least 20 feet (6.1 m) away

from spray area. An addi-

tional length of hose may be

required.

Store flammable materials in

asecure location away from

compressor.

• Unattendedoperationof

thisproductcouldresultin

personalinjuryorproperty

damage.Toreducethe

riskoffire.donotallowthe

compressortooperate

unattended.

•Restricting any of the corn- •Never place objects against or

pressor ventilation openings on top of compressor.

will cause serious overheat- _ Operate compressor in

ing and could cause fire. an open area at least 12"

(30.5 cm) away from any

wall or obstruction that would

restrict the flow of fresh air to

the ventilation openings.

Operate compressor in a

clean, dry well ventilated area.

Do not operate unit indoors or

in any confined area.

• Always 'emaln in attendance

with the product when it is

operating.

- Always turn off and unplug

unit when not in use.

•,DANGER: RiSK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOWTO PREVENT IT

-The compressed air directly -Air obtained directly from the

from your compressor is not compressor should never be

safe for breathing. The air used to supply air for human

stream maycontain carbon consumption. Inorder to use air

monoxide, toxic vapors, produced by this compressor

or solid particles from the for breathing, suitable filters

air tank. Breathing these and in-line safety equipment

contaminant's can cause must be properly installed. In-

serious injury or death, line filters and safety equipment

used in conjunction with the

compressor must be capable

of treating air to all applicable

local and federal codes prior to

human consumption.

• Sprayed materials such as • Work in an area with good

paint, paint solvents, paint cross ventilation. Read and

remover, insecticides, weed follow the safety instructions

killers, may contain harmful provided on the label or safety

vapors and poisons, data sheets for the materials

you are spraying. Always use

certified safety equipment:

OSHAiMSHAiN IOSH

respiratory protection designed

for use with your specific

application.

,& WARNING: RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may

be UM coded (for units with air tanks greater than 6 inch diameter)

according to ASME Section VIIi. Div. 1 rules. All pressure vessels

should be inspected once every two years.To find your state pressure

vessels inspector, look under the Division of Labor and Industries in

the government section of a phone _ook or call 1-800-4-DEWALT for

assistance.

The following conditions could lead to a weakening of the air tank. and

result in a violent air tank explosion:

WHAT CAN HAPPEN

Failure to properly drain

condensed water from

air tank, causing rust and

thinning of the steel air tank.

HOW TO PREVENT IT

Drain air tank daily or after

each use. Ifair tank develops

a leak, replace it immediately

with a new air tank or replace

the entire compressor.

'Mod fications or attempted .Never drill nto,weld, or make

repairs t0 the air tank. any modifications to the air

tank or its attachments. Never

: attempt to repaira damaged or

: : leaking air tank. ReplaCewith a

: new air tank.

• Unauthorized modifications to • The air tank is designed

the safety valve or any other to withstand specific

components which control air operating pressures. Never

tank pressure, make adjustments or parts

substitutions to alter the factory

set operating pressures.

Attachments & accessories:

Exceeding the pressure = Follow the equipment

rating of air tools, spray guns, manufacturers

a_roperated accessories, recommendation and never

tires and other inflatables exceed the maximum allowable

can cause them to explode or pressure rating of attachments.

fly apart, and could result in Never use compressor to

serious injury, inflate small low pressure

objects such as children's toys,

footballs, basketballs, etc.

&WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

• Your air compressor is

Like any other electrically

powered device, If it is not

used properly it may cause

electric shock.

HOWTO PREVENT IT

• Never operate the compressor

outdoors when it is raining or

in wet conditions.

,, Never operate compressor

with protective covers

removed or damaged.

. Repairs attempted by : . Any electrical Wiringor

unqualified personne can repairs required on this

reSut nserous njury:0r product should be performed

death bye_ectrocution, i by a DEWALTfactory

service center or a DEWALT

authorized service center in

:: : acCoidance with national and

: local electrical codes.

• ElectricalGrounding:

Failuretoprovideadequate

groundingtothisproduct

couldresultinseriousinjury

ordeathfromelectrocution.

SeeGrounding

Instructionsunder

Installation.

• Make certain that the

electrical circuit to which the

compressor is connected

provides proper electrical

grounding, correct voltage and

adequate fuse protection.

_kWARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOWTO PREVENT IT

• The compressed air stream • Always wear certified safety

can cause soft tissue equipment: ANSI Z87.1 eye

damage to exposed skin and protection (CAN/CSA Z94.3)

can propel dirt, chips, loose with side shields when using

particles, and small objects the compressor.

at high speed, resulting in ,, Never point any nozzle or

property damage or personal sprayer toward any part of

injury, the boay or at other people or

animals.

- Always turn the compressor off

and bleed pressure from the

air hose and air tank before

attempting maintenance.

attaching tools or accessories.

WARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

Touching exposed metal such

as the compressor head,

engine head, engine exhaust

or outlet tubes, can result in

serious burns.

• Never touch any exposed

metal parts on compressor

during or immediately after

operation. Compressor will

remain hot for several minutes

after operation.

• Do not reach around

protective shrouds or attempt

maintenance until unit has

been allowed to cool.

WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOWTO PREVENT IT

,, Moving parts such asthe ,, Never operate the compressor

pulley,flywheel, and belt can with guards or covers which

cause serious _njuryif they are damaged or removed.

come intocontact with you or ,, Keep your hair, clothing, and

your clothing, gloves away from moving parts.

Loose clothes, jewelry, or long

hair can be caught in moving

parts.

= Air vents may cover moving

parts and should be avoided as

well.

• Attemptingtooperate

compressorwithdamagedor

missingpartsorattempting

torepaircompressorwith

protectiveshroudsremoved

canexpose you to moving

parts and can result in

serious injury.

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOWTO PREVENT IT

Any repairs required on this

product should be performed

by a DEWALTfactory service

center or a DEWALTauthorized

service center.

Unsafe operation of your air ,, Review and understand all

compressor could lead to seri- instructions and warnings in

ous injury or death to you or this manual.

others. ,, Become familiar with the

operation and controls of the

air compressor.

,, Keep operating area clear of all

persons, pets. and obstacles.

-Keep children away from the air

compressor at all times.

- Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Never defeat the safety fea-

tures of this producl

, Equip a[ea Ofoperation w th a

fire extinguisher,

Do not operate machine with

missing; broken, or unauthoi

rized parts:

WARNING: RiSK OF FALLING

WHAT CAN HAPPEN HOWTO PREVENT iT

,, A portable compressor

can fall from a table,

workbench, or roof causing

damage to the compressor

and could result in serious

njury or death to the

operator.

• Always operate compressor

in a stable secure position to

prevent accidenta movement

of the unit. Never operate

compressor on a roof or

other elevated position. Use

additional air hose to reach

high locations.

CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOWTO PREVENTIT

-Under some conditions and ,, Always wear certified safety

duration of use. noise from equipment: ANSI S12.6

this product may contribute (S3.19) hearing protection.

to hearing loss.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

FEATURES

ON (0/OFF SWITCH (O)

Place this switch (A) inthe ON position to provide

automatic power to the pressure switch and

OFF to remove power at the end of each use.

PRESSURE SWITCH

The pressure switch automatically starts the

motor when the air tank pressure drops below

the factory set cut-in pressure. It stops the motor when the air tank

pressure reaches the factory set cut-out pressure.

SAFETY VALVE

If the pressure switch does not shut off the air

compressor at its cut-out pressure setting, the

safety valve (G) will protect against high pres-

sure by popping out at its factory set pressure

(slightly higher than the pressure switch cut-out

setting).

CHECK VALVE

When the air compressor is operating, the check valve is open,

allowing compressed air to enter the air tank. When the air

compressor reaches cut-out pressure, the check valve closes,

allowing air pressure to remain inside the air tank.

TANK PRESSURE GAUGE [

The tank pressure gauge (B) indicates I E

the reserve air pressure in the tank.

OUTLET PRESSURE GAUGE

The outlet pressure gauge (C) indicates the air pressure available

at the outlet side of the regulator. This pressure is controlled by the

regulator and is always less than or equal to the tank pressure.

REGULATOR

The regulator (D) controls the air pressure shown on the outlet

pressure gauge. Turn regulator knob clockwise to increase pres-

sure and counterclockwise to decrease pressure.

UNIVERSAL QUICK CONNECT BODY

The universal Quick Connect body (E) accepts the three most

popular styles of Quick Connect plugs: Industrial, automotive, and

ARO.

DRAIN VALVE

The drain valve (G) is located at the base of the air

tank and is used to drain condensation at the end of

each use. See Draining Air Tank under

Maintenance.

COOLING SYSTEM

This compressor contains an advanced design cooling system.

It is normal for this fan to blow air through the vent holes in large

amounts. The cooling system is working when air is expelled.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not

available until the compressor has raised the air tank pressure

above that required at the air outlet.

MOTOROVERLOADPROTECTOR

Themotorhasanautomaticresetthermaloverloadprotector.Ifthe

motoroverheatsforanyreason,theoverloadprotectorwillshut

offthemotor.Themotormustbeallowedto cooldownbefore

restarting.Thecompressorwillautomaticallyrestartafterthemotor

cools.

INSTA££ATION

Assembly

INSTALLING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Grasp the hose at the Quick Connect plug and push the plug

into the Quick Connect body (E). Coupler will snap into place.

3. Grasp the hose and pull to ensure coupler is seated.

DISCONNECTING HOSES

_,WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Pull coupler on Quick Connect body back to release Quick

Connect plug on hose.

Grounding Instructions

_WARNING: Risk of electrical shock. In the event of a short

circuit, grounding reduces the risk of shock by providing an escape

wire for the electric current. This air compressor must be properly

grounded.

The portable air compressor is equipped with a cord having a

grounding wire with an appropriate grounding plug.

1.The cord set and plug (J) with this unit

contains a grounding pin (L). This plug

MUST be used with a grounded outlet

(K). K

IMPORTANT: The outlet being used must

be installed and grounded in accordance L

with all local codes and ordinances.

2. Ensure the outlet being used has the same configuration as the

grounded plug. DO NOT USE AN ADAPTER.

3. Inspect the plug and cord before each use. Do not use if there

are signs of damage.

4. If these grounding instructions are not completely understood, or

if in doubt as to whether the compressor is properly grounded,

have the installation checked by a qualified electrician.

_DANGER: Risk of electrical shock. IMPROPER GROUNDING

CAN RESULT IN ELECTRICAL SHOCK.

•Do not modify the plug provided, ff it does not fit the available

outlet, a correct outlet should be installed by a quafified electri-

cian.

•Repairs to the cord set or plug MUST be made by a quafified

electrician.

Extension Cords

If an extension cord must be used, be sure it is:

•a 3-wire extension cord that has a 3-blade grounding plug, and

a 3-slot receptacle that will accept the plug on the product

•in good condition

•no longer than 50 feet

•16 gauge (AWG) or larger. (Wire size increases as gauge

number decreases. 14, 12, 10, and 8 AWG may also be used.

Voltage and Circuit Protection

Referto the Voltage and Minimum Branch Circuit Requirements under

Pump/Motor Specifications.

&CAUTION: Certain air compressors can be operated on a

15 amp circuit if the following conditions are met.

* Voltage supply to circu# must comply with the National Electrical

Code.

Circuit is not used to supply any other electrical needs.

Extension cords comply with specifications.

Circuit is equipped with a 15 amp circuit breaker or 15 amp

time delay fuse. NOTE: ff compressor is connected to a circuit

protected by fuses, use only time delay fuses. Time delay fuses

should be marked "D"in Canada and "T"in the US.

If any of the above conditions cannot be met, or ff operation of the

compressor repeatedly causes interruption of the power, it may be

necessary to operate it from a 20 amp circuit. It is not necessary

to change the cord set.

Compatibility

Air tools and accessories that are run off the compressor must be

compatible with petroleum-based products. If you suspect that a

material is not compatible with petroleum products, an air line filter

for removal of moisture and oil vapor in compressed air is required.

NOTE: Always use an air line filter to remove moisture and oil vapor

when spraying paint.

Location

Place the air compressor in a clean, dry and well ventilated area at

least 12" (304.8 mm) away from the wall or other obstructions that

will interfere with the flow of air. Keep the compressor away from

areas that have dirt and/or volatile fumes in the atmosphere. These

impurities may clog the intake filter and valves, causing inefficient

operation.

The air compressor pump and shroud are designed to allow for

proper cooling. The ventilation openings on the compressor are

necessary to maintain proper operating temperature. Do not place

rags or other containers on or near these openings.

Place the air compressor on a flat surface resting on the rubber

feet.

NOISE CONSIDERATIONS

Consult local officials for information regarding acceptable noise

levels in your area.To reduce excessive noise, use vibration mounts

or silencers, relocate the unit or construct total enclosures or baffle

walls. Contact a DEWALT service center or call 1-800-4-DEWALT for

assistance.

ELECTRICAL

Refer to all safety instructions before using unit. Observe extension

cord safety instructions if necessary. Always move the On/Off

switch (A) to the OFF position before removing the plug from the

outlet.

TRANSPORTING

When transporting the compressor in a vehicle, trailer, etc., ensure

that the tank is drained and the unit is secured. Use care when driv-

ing to avoid tipping the unit over in the vehicle. Damage can occur to

the compressor or surrounding items if the compressor is tipped.

MOVING

When moving the compressor, grasp the handle and carry the com-

pressor as close to the body as possible.

_, WARNING: Risk of unsafe operation. Ensure proper footing and

use caution when carrying compressor to avoid a loss of balance.

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