Craftsman 919.152163 Manuel utilisateur

Owner's Manual

ICRRFT$1VlRN°I

Permanently Lubricated

Tank Mounted

AIR COMPRESSOR

Model No.

919.152163

• Safety Guidelines

• Assembly

• Operation

• Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

N090754 Rev.o 10/04/10

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WARRANTY ................................................ 2

SPECIFICATION CHART ...................................... 3

SAFETY GUIDELINES - DEFINITIONS ........................... 3

IMPORTANT SAFETY INSTRUCTIONS ........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE ............................................... 9

ASSEMBLY ............................................... 10

INSTALLATION ......................................... 10-11

OPERATION ............................................ 12-13

MAINTENANCE ............................................ 14

SERVICE AND ADJUSTMENTS ............................... 15

STORAGE ................................................ 16

TROUBLESHOOTING .................................... 17-19

REPAIR PARTS ......................................... 20-23

ESPANOL .............................................. 24-41

REPAIR PROTECTION AGREEMENT ........................... 43

HOW TO ORDER REPAIR PARTS ...................... back cover

CRAFTSMAN FULL WARRANTY

If this Craftsman product fails due to a defect in material or workmanship within

one year from the date of purchase, return it to any Sears store, Sears Parts &

Repair Service Center, or other Craftsman outlet in the United States for free

replacement.

This warranty applies for only 90 days from the date of purchase if this product

is ever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2 - ENG

Model No.

Running HP

Bore

Stroke

Voltage/Hz-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM @40 psig

SCFM @90 psig

Regulated Pressure Rating (Approximate)

Quick Connect Type

*Tested per ISO 1217

Refer to Glossary for abbreviations.

919.152163

0.8*

1.875" (47.6 mm)

1.250" (31.8 mm)

120/60

15 amps

Time Delay

6 Gallon (22.7 liters)

120 psig

150 psig

3.7*

2.6*

3-150 psi

1/4" (6.4 mm) Industrial

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This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_ ndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

, , I, Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

_ Indicates a practice not

related to personal

injury which, if not avoided, may result

in property damage.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

Some dust contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm such

as asbestos and lead in lead based paint.

Do not operate this unit until you read and I_AI

.vunderstand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

3 - ENG

I:V-'_,_!'-'_l] =]

_RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical contacts • Always operate the compressor in a

within the motor and pressure well ventilated area free of combus-

switch to spark, tible materials, gasoline, or solvent

vapors.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause seri-

ous overheating and could cause

fire.

Unattended operation of this prod-

uct could result in personal injury

or property damage. To reduce the

risk of fire, do not allow the com-

pressor to operate unattended.

If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in a

secure location away from com-

pressor.

• Never place objects against or on

top of compressor.

• Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

• Always remain in attendance with

the product when it is operating.

• Always turn off and unplug unit

when not in use.

I:r_J_ ;tB]

__ RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the

air tank. Breathing these contami-

nants can cause serious injury or

death.

Air obtained directly from the com-

pressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compres-

sor must be capable of treating air

to all applicable local and federal

codes prior to human consump-

tion.

4 - ENG

• Exposure to chemicals in dust cre-

ated by power sanding, sawing,

grinding, drilling, and other con-

struction activities may be harmful.

• Sprayed materials such as paint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

NIOSH/OSHA respiratory protec-

tion or properly fitting face mask

designed for use with your specific

application.

I:r:_J:_ ;tB]

__ RISK OF BURSTING

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission

published Release # 02-108 concerning air compressor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life is dependent

upon several factors, some of which include operating conditions, ambient con-

ditions, proper installations, field modifications, and the level of maintenance.

The exact effect of these factors on air receiver life is difficult to predict.

If proper maintenance procedures are not followed, internal corrosion to the

inner wall of the air receiver tank can cause the air tank to unexpectedly rupture

allowing pressurized air to suddenly and forcefully escape, posing risk of injury

to consumers.

Your compressor air tank must be removed from service by the end of the year

shown on your tank warning label.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN

• Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

• Modifications or attempted repairs

to the air tank.

Unauthorized modifications to

the safety valve or any other

components which control air tank

pressure.

HOW TO PREVENT IT

Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a

new air tank or replace the entire

compressor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

The air tank is designed to

withstand specific operating

pressures. Never make adjustments

or parts substitutions to alter the

factory set operating pressures.

5 - ENG

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury.

Tires:

Follow the equipment

manufacturers recommendation

and never exceed the maximum

allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children's toys, footballs,

basketballs, etc.

Over inflationof tires could result in

serious injury and property damage. • Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate tires

can fill small tires very rapidly. Adjust

3ressure regulator on air supply to

no more than the rating of the tire

3ressure. Add air in small increments

and frequently use the tire gauge to

3revent over inflation.

I_,r_J_ =tB]

_]_ RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to Grounding Instructions

paragraph in the Installation

section.

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

6 - ENG

I-"V-4,,#-4_ =]

__ RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

Always wear certified safety equip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempt-

ing maintenance, attaching tools or

accessories.

__ RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

_-_ _ RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

Moving parts such as the pulley, fly-

wheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

Never operate the compressor with

guards or covers which are dam-

aged or removed.

• Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

• Any repairs required on this product

should be performed by authorized

service center personnel.

7 - ENG

[__ RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

Unsafe operation of your air com-

pressor could lead to serious injury

or death to you or others.

• Review and understand all instruc-

tions and warnings in this manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all per-

sons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with afire

extinguisher.

• Do not operate machine with miss-

ing, broken, or unauthorized parts.

I:r_J_ ;tB]

__ RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

A portable compressor can fall

from a table, workbench, or roof

causing damage to the compres-

sor and could result in serious

injury or death to the operator.

Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

high locations.

_ "" " RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

Under some conditions and dura- • Always wear proper hearing pro-

tion of use, noise from this product tection during use.

may contribute to hearing loss.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

8 - ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SOFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UU_,CUL, CULUS, ETL_,

CETL, CETLUS, have been evaluated

by OSHA certified independent safety

laboratories and meet the applicable

Standards for Safety.

*UL_is a registered trademark of

Underwriters Laboratories and ETL®

is a registered trademark of Electrical

Testing Laboratories.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air com-

pressor is turned on and begins to

run, air pressure in the air tank begins

to build. It builds to a certain high

pressure before the motor automati-

cally shuts off, protecting your air tank

from pressure higher than its capacity.

The high pressure at which the motor

shuts off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

_The use of any

-- other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compressor,

it is recommended that a 50%-75%

average duty cycle be maintained;

that is, the air compressor pump

should not run more than 30-45

minutes in any given hour.

9 - ENG

Unpacking

Remove unit from carton and discard all packaging.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated

area.

The air compressor should be

located at least 12" (30.5 cm)

away from the wall or other

obstructions that will interfere

with the flow of air.

The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

GROUNDING INSTRUCTIONS

_RISK OF

-- ELECTRICAL

SHOCK. In the event of ashort

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations).

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2, Make sure the outlet being used

has the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

_Grounded

_Outlets

Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

If these grounding instructions are

not completely understood, or if in

doubt as to whether the compres-

sor is properly grounded, have the

installation checked by a qualified

electrician.

RISK OF

-- ELECTRICAL

SHOCK. IMPROPER GROUNDING

CAN RESULT IN ELECTRICAL

SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed by

a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified elec-

trician.

10 - ENG

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