Craftsman 919.152141 Manuel utilisateur

Owner's Manual

Permanently Lubricated

Tank Mounted

AIR COMPRESSOR

Model No.

919.152141

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Saf_y Guidelines

and All Instructions Carefully Before

Opsr_ing.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Cre_tsmanwebslte: www.sears.com/craftsman

026336 R_. O 4/17/Q2

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WARRANTY ............................................. 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES .................................... 3-8

GLOSSARY ...................................... 9

ACCESSORIES ......................................... 9

DUTY CYCLE ...................................... 9

INSTALLATION ...................................... 10 11

OPERATION ........................................ 12-14

MAINTENANCE ................................... 15

SERVICE AND ADJUSTMENTS ........................ 16-17

STORAGE .............................................. q8

TROUBLESHOOTING GUIDE ............................ 19-21

REPAIR PARTS ...................................... 22-25

ESPANOL .......................................... 26-48

NOTESINOTAS .................................... 47

HOW TO ORDER REPAIR PAP_I'S ..................... back cover

IIIII ,,,I.__=!=_',.,._i,_"

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATESAND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Stone and Orchard will repair it, free of charge.

]f this air compressor is used for commercial or rental purposes, the warranty

wi_lapply for ninety days from the date of purchase,

This warranfy glve_ you specific legat rights and you may ha'Je other rights

which vary from state to state.

Sears, Roebuck and Co,, Dept, 817WA, Hoffman Estates, II 60179

D26336 2-ENG

Model No. 919-162141

Max. Developed HP 2

Bore 47-625

Stroke 31.7S

Voltage-Single Phase 120V

Minimum Br_nch Circuit Requirement 10 amps

Fuse Type Time Delay

Air Tal_k Capacity 4

Appro× Cutqn 120

Approx Cut-out 150

SCFM @ 40 psig 3.7

SCFM @ 90 pgi9 2.6

[_-Y±I.1:t_ [_lJl.J=l_l_lm .] =laLl_li[.]O_-']

Thls manuaL contains information that is important for you to know and understand This _nformation

rel_Ie_ t_ protecting YOUR .&&FET'f and PREVENTING EQUIPMENT PROBLI_.IvIs. To h_lp you

roco_'l;Zl! thi_: iritOrmLLtiorl. WCUr=ethe _ymbol_ berow Please fe_ld _he m_nu_l _rlcl p3y _lention th

th_'se sections

situation which, if not avoided, will

result in ._h_ojr_._._.

_lndlcates a potentially

f_azardous situation

which, if not avoided, _ result in

death oJ's_rlous iniurv.

F_,_1_l_lndicates apotentially

hazardous situation

which, if not avoided, _ result in

minor or modera'ie iniurv,

I_'_lIUsed without the

safety alert symbol

indicates apotentially hazardous

situation which, if not avoided, may

result in Droner_ damaae.

SAVE THESE NS__FJUCT ONS _l

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE, READ AND UNDERSTAND ALL

WARNINGS AND OPERATING iNSTRUCTIONS BEFORE USING THIS EQUIPMEN'_,

Some dust created by power sanding, _awing, grinding, drilling, and other

construction nctivitJB_contains chemic_l_ known (to _he Slale o_ California) _o

cause c_r_ _i_birth dB_e¢_ or other I_produc_tlv_ hsrrtl. Sore@_(ampIe of the_e chemical_ sn9:

i_ad from _ead-base_l paints

c_/st_ll)ne _iLica [tom bricke snd cement and other rnasol_ry ptoduc_

_rsenic and chromium from chemically-treated lumber

Your dsk Irem thesa expoaures vari_=, d_pendii_g on how often you do this type of work "re raduce

yoer e_posum _o these chomical_: w_r_ in a well v_ntilated area, _nd work with approved safety

e_qulprnor_t, =lWi=ys wear M,_I'M_/NIO_H eppr_ved, properly fitting face mask or respirator when uain_

sUCh tool&

When using air tools, basic smf_y preaaution_ _hould alw_y_ be followed to reduce the tisl¢ of of

p_rson_l injury.

3-ENG D26_6

Save these instructions

Improper oporatlon or maintenance of this product could resuEt in serloua injury snd

ptop_y damage, Read _nd understand al_ warnings and operation instructions before

using thig equipment.

II 1 2%IiD

WARNING: Risk of explosion or fire

What Could Happen How To Prevent it

It is normal for electrlcal contacts within Always operate the compressor _na w_ll

th_ motor _nd pressure _wlfch to spark, ventilated area free of combustlble

rnaterlals, gasoline, or solvent vapors.

If electrical sparks from compressor It spraying flammable materi_ls, locate

come Into €onfect with fl_mrnable €ompreesor at least 20 feet away from

vapors, they may ignite, causing fir_ or spray area. An additional length of hose

explosion, may be required.

Store flammable materials in a se;ure

location away from compressor.

Restricting any o_ the compreE;_or

ventilation openings w_ll cause serious

overhearing and cou)d cause fire.

Unattended operation ofthia product

could result in persona] injury or

property damage. To reduce _he rlak of

fire, do not allow th_ compressor to

operate unattended.

Never place objects against or on top

of €ompressor. Operate compressor it_

an open area at least 1:_Inches away

from any wall or obstruction that would

restrict the flow of fre=h air to the

ventilation openings,

Operate compressor in o clean, dry waif

ventilated ar_a Do not operalle unit

indoors or in Bny confined area.

Alwaye remain in attendance with the

)mduct when it is operating,

Alwaya dla¢oi_nect electrical powur by

moving pressure switch I_ver to the off

)osition and drain tank daily or after

each Use.

D?6336 4- LeNG

iri_"i_iff

WARNING: Risk of Bursting

The following conditions could lead to aweakening of the tank, and result

in aviolent tank explosion and could cause property damage or serious injury.

What Could Happen

1. Failure to properly drain

condensed water from tank.

causing rust and thinning of the

=teel tank.

Hqw To, Pr.even_ i_

Draln tank daily or a_ler each use, If

lank deve]aps _ leak, replace it

immediately with a new tank nr replace

the entire compressor.

2. Modifications or attempted repairs Never drill into,weld,or make any

to the tank. modifications to the tank or its

3. Unauthorized modifications to the attachments.

unloader valve, safety va]ve, or any

other components which control

tank pressure.

4. Excessive vibration can weaken

the air tank and cause rupture or

explosion

ATTACHMENTS & "_CCESSORI_S;

Exceeding the pressure rating of air

tools, 3pr_y gun_, _llr operated

=_ceseories, tires and other inflatables

can cause them to ezplode or fly apart,

and could result in serious ]nJui_

The lank ]_desigrled lo wi[hstand specific

operating pressures, Never make

adjustments or parts substitutions to

alter the fButow sat operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

at'_achments. Never use _ompressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc. II I

:FzY,#-,1;].•

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN HOW To pREVENT IT

The Gompressad air stream can _auee

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and smell objeGts at high speed,

resultlng in property damage or personal

Iniu_.

Alway8 Wear ANSI Z87.1 approved safety

glaegea with side shields when using the

Gotripf_ssor,

Never poJilt any no/JEIo or sprayer

toward any part of the body or at other

people or enirl_ale.

Always turn the compressor off end

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or eocesaoriee.

5- ENG D2633e

WARNING; Risk of Burns

WHAT CAN HAPPEN

Touching e_poEed mats{ such as _hc

compressor head or outlettube_,man

result in serious burn_.

HOW TO PREVENT IT

Novcr touch any exposed metal par_s

on compressor during ar immediately

after operation. Compressor will remain

hot for saveral mlnute_ after operation,

Do not reach around proteotlve shrouds

or attempt malntenance until unit has

been allowed to ¢o01.

II ir:% iP

WARNING: Risk from Moving Parts

WHAT CAN HAPPEN

Moving parts such es the pulley, flu/wheel,

and belt can cause serious injury if they

corn into contact with you or your

_lothlng,

At(erupting to operate compressor wiLh

damaged or rniaslng parts or attempting

to repair compressor with protective

shrouds removed oan e_pose you Io

moving parts and can result in serious

injuw.

HOW TO PREVENT IT

Never operate the ©ompr_msor with

guardo or covers which are damaged or

removed.

Any repairs rOClLJiredon this product

should be portormed by authorized

service center personnel.

III E&vailil'

WARNING: Risk or Serious Injury or Property Damage

When TransPorting Compressor

(Ftre, Inhatae_n, Damage to Vehicle surfaces)

WHAT CAN HAPPEN

Oil can leak or spill and couldresult in

fire or breathing hazard: sedous injury or

death can result. Oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers

HOW TO PREVFNT IT

Always place comprQ_sor on a

protecl_iv_ mat when transporting to

protect against d_mage to vehicle from

leaks. Remove compressor from vehicle

immediately upon arrival at your

destination,

7- ENG D28336

if2" i il'l ""' ' '111II =

WARNING: Risk Unsafe Operation [_

WHAT CAN HAPPEN HOW TO PR_VF-NT TT

UNsafe operation Of your air compressor

could Igad to serious injury or death to

you or others,

Rcview and understand all Jnstruc{ians

and warnings in this manual.

Become familiar with the operation and

controls of _hc air compre,_,,r,

Keep opera_in@ are_ alger of el! persons.

pets, and ot_stacles.

Keep children away from the a_r

compressor at all times.

Do not operate the product when

fatigued or under the influence ot

alcohol or drugs, Stay atert at alt times.

Never defeat the safety features of this

product.

Equip area of operation with a flr_

cxtinguisher

Oo not oper,lte m,_chinc with mi_ing,

broken, or unauthorized parts.

DZ63_ 8- ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute,

SCFM: Standard cubic feet per

minute: a unit of measure of air

delivery.

PSIG'. Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks; LIL, GUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-in Pressure: While the motor is

off, sir tank pressure drops as you

cont[nu@ to use your accQssory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automaticai)y

restarts is called "cut-in" pressure.

Cut*Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air t_nk

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

ou[leL

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Toot Catalog or full-line Sears

3rUleS

Accessories

, in Line Filter

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

• Air Pressure Regulators

• Oil Fag Lubricators

• Air Hose:l/4", 3/8" OR 1/2" I,D, in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

I;lUil'i [_'I:-_ I =1

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes,

S-ENG D26336

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Loce_e the air compressor in a clean,

dry and well ventilated area, The air

compressor should be located at

least 12' away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow far proper cooling, The

ventilation openings on the

compressor are necessary to

maintain proper operating

temperature, Do not place r&gs or

other COl]t&ipers on or near these

openings

GROUNDING INSTRUCTIONS

RISK OF

ELECTRICAL

SHOCK. In the event of a short

circuit, grounding reduces the rlsk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances,

IMPORTANT.' The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug DO NOT

USE AN ADAPTER. See

illustration,

_Groundod Outl_t_

G re tllldlrlg PIll

31 Inspect the plug and cord before

each Use, Do not use if there ere

aigns of damage.

41 If these grounding instructions

are riot completely undcrstood,

or if in doubt 4_sto whether the

compressor is properly

grounded, have the installation

checked by a qualified

electrician.

IMPROPER

GROUNDING CAN

RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided, If

it does not fit the available outlet, a

correct outlet should be installed

by e qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

The cord set and plug with this

unit containa a grounding pin.

This plug MUST be used with a

grounded outlet.

D26336 10- ENG

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