Clarke XE Series Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0720 - ISS 5

ORIGINAL INSTRUCTIONS

AIR COMPRESSOR

XE RANGE - ELECTRIC MOTOR DRIVEN

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE compressor which is designed to supply

compressed air to air powered tools for a wide range of applications such as

spraying, sanding, drilling, and cutting.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safe operation

of the compressor.

Please Note, these compressors are for indoor use only.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

SPARE PARTS AND DIAGRAMS

Spare parts and diagrams are available on request by contacting our parts

and service department on 020 8988 7400.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MODELS COVERED AND NOISE DATA

RESIDUAL RISK

Although this manual contains extensive safety warnings and information on the

safe operation of your compressor, every tool does have certain residual risks

which cannot be compleatly excluded with warnings or safety devices. This

compressor must therfore always be operated with caution.

Model Number Sound Power level

dB(LWA)

Sound Pressure level

dB(LAEQ)

XEV11/100 98 81

XEPV11/50 98 75

XEPVH11/50 98 75

XEP15/50 101 78

XEPV16/50 99 77

XEPVH16/50 99 77

XE15/150 98 81

XEV16/100 98 82

XEV16/150 101 84

XEV16/200 101 84

XEV26/200 99 81

XE18/200 104 87

XET19/200 100 83

XE25/200 102 84

XE29/270 105 87

XE37/270 106 88

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay

attention to the following safety rules:

1. COMPRESSED AIR IS DANGEROUS - Never direct a jet of air at people or

animals.

2. Do not operate your air compressor with any guards removed.

3. Electrical or mechanical repairs should only be carried out by a qualified

electrician/engineer. If you have a problem, contact your local dealer, or our

Service Department on 020 8988 7400

4. Before attempting any repair ensure pressure is expelled from the air receiver

and disconnect from electrical supply.

5. Do not leave pressure in air receiver overnight or when transporting.

6. Do not adjust or tamper with any safety valves. The maximum working pressure

of the compressor is clearly stated on the machine.

7. Exercise caution when transporting the machine to avoid tipping the machine

over.

8. Do not operate in a wet/damp environment.

9. Locate your air compressor on a firm flat surface with AVMs and ensure an

adequate supply of clean air is available to the pump unit.

10. Do not exert any strain on electrical cables and ensure that air hoses are not

tangled or wrapped around machinery etc.

11. The cylinder head and delivery pipes of your compressor become quite hot

during operation. Do not touch. After switching off remember to leave an

adequate cool-down period before touching.

12. Ensure that any equipment/tool used in conjunction with your compressor has

a safe working pressure exceeding the output pressure of the machine.

13. When disconnecting air hoses or other equipment from your compressor

ensure that the air supply is turned off at the machine outlet and expel all

pressurised air from within the air hose and other equipment attached to it.

14. If using your compressor for paint spraying:

• Never spray close to any source of flame or heat.

• Always ensure that the spraying area has adequate fresh air ventilation.

• Hazardous paints require special apparatus (see paint manufacturers

recommendations).

15. Never let people operate the compressor unless they have had the necessary

training.

16. Permanently installed pipework systems should be designed and installed by a

competent engineer.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSTALLATION

Before installing your machine, check that its air output is sufficient for the

equipment to be used. The air output from the compressor must be more than

the volume of air required. We recommend the following:

1. Firm and level site, and the use of floor mountings for stationary

compressors - anti-vibration pads. (Do not bolt machines directly to the

floor).

2. Dust and damp free environment.

3. Adequate ventilation for:-

• Air intake to compressor pump (in order to draw in clean air).

• Cooling to compressor pump, and electric motor.

4. To allow sufficient access for servicing, a minimum clearance of 500mm

must be allowed around the machine.

5. The power cable from the main supply must be large enough to carry the

starting and running load of the electric motor. This is particularly relevant if

the compressor is some distance from the source of supply.

6. Electrical installations should be completed by a qualified electrician.

7. Electrical connection to the mains supply must be via a suitably fused (see

table on page 6) approved plug or isolator (allowing sufficient capacity for

motor starting). If using a circuit breaker, ensure it is motor rated and of

sufficient size to allow for motor starting.

8. Compressors should be connected to mains electricity supply via an earth

leakage protection device (RCD).

WARNING: MOVE THE COMPRESSOR ON A PALLET OR USING SLINGS

BENEATH THE RECEIVER NEAR TO THE DOMED ENDS, EMPLOYING A FORK

LIFT TRUCK OR WHEELED GANTRY CRANE. BEWARE OF OFF CENTRE

LOADS. THE WEIGHT OF THE COMPRESSOR IS SHOWN ON THE DATA TABLE

ON PAGE 2.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

See wiring lable on the power cable.

SUGGESTED FUSE RATINGS

LUBRICATION

Pump: Use Clarke compressor oil, as indicated on machine plate.

MOTOR SIZE SINGLE PHASE

MOTOR D.O.L.

THREE PHASE MOTORS 415V

KW HP DOL STAR DELTA

0.75 1.0 13 amp 10 amp

1.1 1.5 13/15 amp 10 amp

1.5 2.0 20 amp 10 amp

1.9 2.5 20 amp

2.2 3.0 30 amp 16 amp

3.0 4.0 40 amp 20 amp

4.0 5.5 25 amp

5.5 7.5 30 amp

7.5 10.0 25 amp

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE STARTING COMPRESSOR, CHECK:-

1. Compressor Pump Oil Level using (a) Dipstick (to level

marked) or (b) sight glass (see fig.1)

2. Automatic Control:- Pressure switch ON/OFF switch is in

the OFF position.

TO START COMPRESSOR

1. Switch on isolator (mains supply)

2. Switch on pressure switch (lift knob or twist switch). (See “GENERAL

ARRANGEMENT” on page 8., item 22)

3. Check rotation (Flywheel/Fan blows air over pump)

4. Check that pressure does not exceed maximum working pressure

(stamped on machine plate), if the pressure exceeds the maximum

working pressure stated, stop the machine (see below), vent the system

and contact the Clarke Service Department.

TO STOP COMPRESSOR

1. Switch off at the pressure switch (Push knob down or turn switch).

2. Isolate from the Mains Supply.

3. Drain air receiver (release drain tap).

NOTE: When starting compressors up to and including the 3HP models,

an auto bleed valve will operate and air will be heard vent. This is

quite normal and should not cause concern. The valve should

close after several seconds. Should it fail to close, consult your

Clarke dealer.

WARNING:

1. BEFORE STARTING COMPRESSOR, OPEN ALL OUTLET VALVES.

2. THE FOLLOWING START AND STOP INSTRUCTIONS MUST BE

FOLLOWED IN THE CORRECT SEQUENCE TO AVOID SERIOUS

DAMAGE TO THE COMPRESSOR/MOTOR.

WARNING: COMPRESSOR PUMPS, DELIVERY PIPES WILL REMAIN HOT FOR

SOME TIME AFTER USE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL ARRANGEMENT

NOTE: On automatic machines (10 H.P). a solenoid valve is fitted to the

delivery pipe.

NOTE: On automatic machines (10 H.P), an Auto Star Delta (ASD) starter

is fitted, ready to be mounted to a wall or panel etc. It is

IMPORTANT to note that NO ADJUSTMENTS should be made to this

component. The ASD should be connected to a 3-phase supply

by a qualified electrician.

1 Air Compressor Pump 9 Inspection Plug 17 –

2 Electric Motor (or 10 Non-Return Valve 18 –

3 Wire Guard 11 Air Bleed Valve 19 Air Delivery Pipe

4 Pressure Switch 12 Oil Drain Plug 20 Air Bleed Pipe

5 Pressure Gauge 13 Saddle 21 Air Receiver

6 Safety Valve 14 Air Intake Filter 22 On/Off switch

7 Ball Valve 15 Oil Filler/Breather 23 Auto Air Bleed

8 Drain Tap 16 Oil Level Sight Glass

Fig.2

A. STATIONARY

NB: Must be mounted on Anti Vibration Pads

Illustrative

purposes

only

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OUTLET PRESSURE ADJUSTMENTS

PORTABLE COMPRESSORS

1. Pressure Adjusting Knob

2. Outlet Taps

3. Pressure Gauge

TO ADJUST OUTLET PRESSURE:

To increase pressure - turn knob (1)

clockwise. To decrease pressure - turn

knob (1) anticlockwise.

Outlet taps - slide knurled section (2) away

from body to open, push towards body to

close.

NOTE: Pressure Gauge (3). Pressure shown will differ by approximately 1

bar depending on whether the outlets are open/closed.

STATIONARY COMPRESSORS

These machines are not supplied with the facility to adjust outlet pressure. A

comprehensive range of airline accessories is available from your local

CLARKE stockist.

OVERLOAD BUTTON (SINGLE PHASE ONLY)

The electric motor is fitted with an automatic

overload detector which will stop the motor if an

overload is detected.

If this happens,

1. SWITCH OFF THE PRESSURE SWITCH (Push knob

down or turn switch).

• Allow the compressor to cool down for 5-10

minutes.

2. Press the Reset button shown on the right.

3. Switch on pressure switch (lift knob or twist switch).

If the overload trips repeatedly, it may indicate a fault with the compressor, in

this case you should contact the Clarke service department.

OTHER PRODUCTS WITHIN OUR RANGE In addition to Air Compressors from 3–40

cfm, we offer a vast range of air tools and airline equipment. Please ask your

local dealer for details of our range or a copy of our Power Products Catalogue

Illustrative

purposes

only

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING CHART

IMPORTANT!

1. Any remedial work that may be required must be carried out by a qualified

electrician/engineer.

2. Disconnect from the mains supply before removing any parts from the

compressor.

3. Empty Air Receiver of Air before dismantling any part of the compressor

unit’s pressure system.

4. If your compressor develops a fault do not use until the fault has been

rectified.

SYMPTOM PROBABLE CAUSE REMEDY

Compressor will

not start

automatically

Fault in electrical installation Let an electrician check

electrical installation.

Current supply failure.

Voltage drop.

Motor starter faulty.

Motor incorrectly connected or

faulty

Starter overload has tripped

out.

Reset by depressing button.

Pressure switch defective. Have pressure switch

changed by an electrician.

Fuse blown. Check fuse rating - replace.

Compressor unit

will not stop

automatically.

Pressure switch defective. Contact Clarke Service

Fuses keep

blowing.

Inadequate size fuse installed. Replace with reference to

chart See page 6.

Fault in motor. Contact Clarke Service

Bleed valve

under pressure

switch blows

whilst

compressor is

not running

Non-return valve leaking. Clean non-return valve or

replace.

Ce manuel convient aux modèles suivants

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