Clarke AIRMASTER 18/200 Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0721

ORIGINAL INSTRUCTIONS

200L BELT DRIVEN AIR COMPRESSOR

MODEL NO: AIRMASTER 18/200

PART NO: 2245311

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerservice@machinemart.co.uk

INTRODUCTION

Thank you for purchasing this 200L Belt Driven Air Compressor.

Read this manual fully before use and follow the instructions carefully. In doing

so you will ensure the safety of yourself and those around you, and you can

look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerservice@machinemart.co.uk

SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay

attention to the following safety rules.

1. Compressed air is dangerous. DO NOT point a jet of air at persons or animals, and

DO NOT discharge compressed air against the skin.

2. DO NOT operate your compressor with the guard removed.

3. Repairs must only be carried out by a qualified engineer. If problems occur, contact

your dealer.

4. Before carrying out any maintenance make sure that the pressure is released from

the air reservoir and that the compressor is disconnected from the electrical supply.

5. DO NOT leave pressure in the receiver overnight or when transporting.

6. DO NOT adjust or tamper with the safety valves. The maximum pressure is factory set

and clearly marked on the compressor.

7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.

Similarly, clean air will allow the compressor to work efficiently. DO NOT use in dusty

or otherwise dirty locations.

8. Some of the metal parts can become quite hot during operation. DO NOT touch/

remove these until the compressor has cooled down.

9. When spraying flammable materials e.g. cellulose paint, ensure that there is

sufficient airflow and keep clear of any source of ignition.

10. Before spraying any material always consult paint manufacturers instructions for

safety and usage.

11. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will

protect you against paint spray and fumes.

12. DO NOT apply strain to electrical cables and make sure that air hoses are not kinked

or wrapped around the compressor.

13. When disconnecting air hoses or other equipment from your compressor, make sure

that the air supply is turned off at the outlet and vent all pressurised air from within

the reservoir and other equipment attached to it.

14. Make sure that children and animals are kept well away from the compressor and

any equipment attached to it.

15. Make sure that all individuals using the compressor have had the necessary training

and have read and fully understand these operating instructions.

16. Make sure that any equipment or tool used in conjunction with your compressor, has

a safe working pressure exceeding that of the compressor.

17. Be careful when transporting the compressor to prevent tipping over

18. Permanently installed systems must be installed by a competent engineer.

19. These compressors produce noise levels in excess of 70dB(A). Persons working near

the compressor must be supplied with ear protection.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerservice@machinemart.co.uk

SAFETY SYMBOLS

Read this instruction booklet carefully before positioning,

operating or adjusting the compressor.

Risk of electric shock. The compressor must be

disconnected from the mains supply before removing any

covers. Do not use in a damp environment.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent

reset. Do not move the compressor while it is connected to

the power source, or when the tank is filled with

compressed air.

This compressor contains surfaces which may reach a high

temperature during operation. Never operate with the

motor housing removed.

Wear safety goggles when using this compressor

Wear ear protectors when using this compressor

This compressor produces a high sound level during

operation. Ear protection should be worn.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or

because of damage, it must be removed and a replacement fitted, following

the wiring instructions shown below. The old plug must be discarded safely, as

insertion into a power socket could cause an electrical hazard.

If the colours of the wires in the power cable do not agree with the markings

on the plug.

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

• The YELLOW AND

GREEN wire must be

connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply

through a Residual Current Device (RCD).

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

BEFORE USE

CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING OR

MOVING THIS COMPRESSOR.

Before connecting your compressor to the power supply, check the following:-

• Set the ON/OFF switch to the

OFF position (pushed down).

• Make sure that the compressor

is on level ground.

• Make sure that the supply

voltage matches the voltage

shown on the data label.

CHECK THE OIL LEVEL

1. Ensure the oil level is filled up to

the mark on the sightglass.

2. If low, top up after unscrewing the

filler plug.

• Only use ISO100 (SAE30)

compressor oil, available from

your MACHINE MART dealer

Part No. 3050796.

• Take care not to overfill.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

OPERATION

If the compressor has not been used for more then 24 hours, open the drain

valve (on the bottom of the reservoir) and drain any condensate which has

collected. See page 10.

MOVING THE AIR COMPRESSOR

• Stop the compressor and disconnect it from the power supply

before you move it.

• Do not lift by (or put strain on) valves or hoses.

ATTACHING AIR TOOLS

1. Attach the air hose to the outlet

valves.

2. Attach the air tool to the other

end of the air hose.

3. Turn the outlet valve handle to the

open position.

NOTE: The outlet valve is shown

without the air hose fitted for

clarity.

NOTE: To adjust the output pressure

we recommend that a

pressure regulator (not

supplied) be fitted between

the compressor and the tool.

WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU

READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT

THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE

SPECIFICATIONS.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

TURNING THE COMPRESSOR ON

1. Plug the compressor into the power supply.

2. Lift the On/Off button.

• The compressor will operate

until the reservoir is fully

pressurised. It will then shut

down.

• The compressor will start up

again when the pressure in the

reservoir decreases.

CHECKING THE SAFETY VALVE

To make sure that the safety valve works correctly.

1. Unscrew and pull the knurled part

of the valve by gripping it with

pliers as shown.

• Air will be released when you

pull hard on the valve end and

stop when released.

2. If the valve does not operate in

this way, do not use the

compressor. The compressor must

be repaired by a qualified service

agent.

WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

REMOVING TOOLS FROM THE AIR HOSE

1. Push down on the On/Off button

to stop the compressor.

2. Turn the outlet valve handle to the

closed position.

3. Operate the tool to depressurise

the air hose.

4. Disconnect the tool from the hose.

TURNING THE COMPRESSOR OFF

1. Follow steps 1-3 in “Removing Tools from the Air Hose” above.

2. Disconnect the compressor from the power supply.

3. Slowly open the outlet valve to depressurise the reservoir.

• You will hear a hissing sound as the reservoir depressurises.

4. Do not leave the compressor unattended if the reservoir is pressurised.

Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerse[email protected]

DRAINING THE RESERVOIR

1. Turn the compressor off and

disconnect from the power

supply.

2. Put a container below the drain

valve to collect the condensate.

3. Open the drain valve slowly.

• Condensation will drain from

the reservoir.

4. Close the drain valve when the

reservoir has fully drained.

USING THE RESET BUTTON

This compressor has a thermal

overload device.

If the motor gets too hot, the thermal

overload device cuts the power

which prevents damage to the motor.

If the thermal overload device

operates, let the motor cool down for

5 minutes and push the reset button.

If you start the compressor and the

overload cutout operates again, stop

the compressor and disconnect from the power supply and have your

compressor examined by a qualified service agent.

CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND

BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.

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