Burkert 2006 Manuel utilisateur

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2006

3/2 way globe valve

3/2-Wege-Geradsitzventil

Vanne à siège droit 3/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1901/01_EU-ML_00810459 / Original DE

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionoftheterm"Device".................................... 4

2 AUTHORIZED USE ............................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contactaddresses ...................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 Generaldescription ..................................................... 7

5.2 Properties .................................................................... 7

6 STRUCTURE AND FUNCTION ............................................. 8

6.1 Structure...................................................................... 8

6.2 Function....................................................................... 9

7 TECHNICAL DATA............................................................... 10

7.1 Conformity................................................................. 10

7.2 Standards .................................................................. 10

7.3 Typelabel .................................................................. 10

7.4 Operatingconditions ................................................. 11

7.5 Generaltechnicaldata............................................... 14

8 ASSEMBLY.......................................................................... 14

8.1 Safetyinstructions..................................................... 14

8.2 Beforeinstallation...................................................... 15

8.3 Installingthebody ..................................................... 15

8.4 Rotatingthedrive ...................................................... 15

8.5 Pneumaticconnection............................................... 16

9 START-UP............................................................................ 17

9.1 Controlpressure........................................................ 17

9.2 Incomingowaboveupperseat

(directionofow3 → 2)........................................................ 17

9.3 Flowdirectionbelowthelowerseat

(directionofow1 → 2)........................................................ 17

10 DISASSEMBLY.................................................................... 17

11 MAINTENANCE, TROUBLESHOOTING ............................. 18

11.1 Safetyinstructions..................................................... 18

11.2 Maintenancework ..................................................... 18

11.3 Malfunctions.............................................................. 19

12 SPARE PARTS..................................................................... 20

13 PACKAGING, TRANSPORT, STORAGE ............................. 22

english

Type 2006

Operating Instructions

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keep these instructions in a location which is easily accessible

toeveryuserandmaketheseinstructionsavailabletoeverynew

ownerofthedevice.

The operating instructions contain important safety

information.

Failuretoobservetheseinstructionsmayresultinhazardous

situations.

▶Theoperatinginstructionsmustbereadandunderstood.

1.1 Symbols

DANGER

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorserious

injury.

WARNING

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinseriousinjuries

ordeath.

CAUTION

Warns of a possible danger.

▶Failuretoobservethiswarningmayresultinamoderately

severe or minor injury.

NOTICE

Warns of damage to property.

▶Failuretoobservethewarningmayresultindamagetothe

deviceortheequipment.

Designatesadditionalsignicantinformation,tipsand

recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesinstructionsforriskprevention.

→designatesaprocedurewhichyoumustcarryout.

1.2 Denition of the term "Device"

Intheseinstructions,theterm"device"alwaysreferstotheglobe

valvetype2006.

english

Type 2006

Authorized Use

2 AUTHORIZED USE

Non-authorized use of the globe valve type 2006 may be a

hazard to people, nearby equipment and the environment.

▶Thedeviceisdesignedforthecontrolledowofliquidand

gaseous media.

▶Inareasatriskof explosion,only usedevicesapprovedfor

useinthoseareas.Thesedevicesarelabeledwithaseparate

Extypelabel.Whenutilizedinapotentiallyexplosiveatmo-

sphere,alwayspayattentiontothedetailsontheseparateEx

typelabelandtheExadditionalinstructionscontainedinthe

scopeofdelivery.

▶DeviceswithoutaseparateExtypelabelmaynotbeusedin

apotentiallyexplosivearea.

▶Theadmissibledata,theoperatingconditionsandconditions

ofusespeciedinthecontractdocuments,operatinginstruc-

tions and on the type label are to be observed during use.

Thedesignatedapplicationcasesarespeciedinthechapter

entitled “5ProductDescription”.

▶Protectdevicefromdamagingenvironmentalinuences

(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,

consulttherelevantsalesoce.

▶Thedevicemaybeusedonlyinconjunctionwiththird-party

devicesandcomponentsrecommendedandauthorizedby

Bürkert.

▶Correcttransportation,correctstorageandinstallationand

carefuluseandmaintenanceareessentialforreliableand

faultlessoperation.

▶Usethedeviceonlyasintended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotmakeallowanceforany

•contingenciesandeventswhichmayariseduringtheinstallation,

operationandmaintenanceofthedevices.

•localsafetyregulations;theoperatorisresponsibleforobserving

theseregulations,alsowithreferencetotheinstallationpersonnel

(e.g.bymeansofawarninglabelonthedeviceregardingthe

useofhotmedia).

Risk of injury from high pressure and discharge of medium.

▶Beforeworkingonthedeviceorsystem,switchothepres-

sure. Vent or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedeviceortheequipment,switcho

thepowersupplyandsecuretopreventreactivation!

▶Observeapplicableaccidentpreventionandsafetyregula-

tionsforelectricalequipment!

Risk of injury from moving parts in the device!

▶Donotreachintoopenings.

Risk of burns and risk of re due to hot device surface if duty

cycle is long or medium temperature is high

▶Keepthedeviceawayfromhighlyammablesubstancesand

mediaanddonottouchwithbarehands.

english

Type 2006

Basic safety instructions

Danger due to loud noises.

▶Dependingontheoperatingconditions,thedevicemaygenerate

loudnoises.Moredetailedinformationonthelikelihoodofloud

noisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

Leaking medium when the packing gland is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethepacking

gland.

▶If the media is hazardous, protect the area surrounding the

dischargepointagainstdangers.

General hazardous situations.

Topreventinjury,ensurethat:

▶Thatthesystemcannotbeactivatedunintentionally.

▶Installationandrepairworkmaybecarriedoutbyauthorized

techniciansonlyandwiththeappropriatetools.

▶Afteraninterruption,ensurethattheprocessisrestartedina

controlledmanner.Observesequence.

1.Applysupplyvoltage.

2.Chargethedevicewithmedium.

▶Thedevicemaybeoperatedonlywheninperfectcondition

andinconsiderationoftheoperatinginstructions.

▶Observethesafetyregulationsspecictotheplantforapplica-

tionplanningandoperationofthedevice.

▶Theplant operatorisresponsibleforthesafeoperationand

handlingoftheplant.

▶Thegeneralrulesoftechnologyapplytoapplicationplanning

andoperationofthedevice.

Topreventdamagetopropertyofthedevice,ensure:

▶Supplythemediaconnectionsonlywiththosemediawhich

arespeciedasowmediainthechapterentitled“7Techni-

calData”.

▶Donotputanyloadsonthevalve(e.g.byplacingobjectson

it or standing on it).

▶Donotmakeanyexternalmodicationstothevalves.Donot

paintthebodypartsorscrews.

▶Donottransport,installorremoveheavydeviceswithouttheaid

ofasecondpersonandusingsuitableauxiliaryequipment.

▶Theexhaustair maybecontaminatedwith lubricants inthe

actuator.

Theglobevalvetype2006wasdevelopedwithduecon-

siderationgiventoacceptedsafetyrulesandisstate-of-

the-art.However,dangerscanstillarise.

english

Type 2006

General Information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

BürkertFluidControlSystems

Sales Center

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel. + 49 (0) 7940 - 10 91 111

Fax+49(0)7940-1091448

E-mail:[email protected]

International

Contactaddressesarefoundonthenalpagesoftheprinted

operatingmanual.

YoucanalsondinformationontheInternetunder:

www.burkert.com

4.2 Warranty

Thewarrantyis only valid if thedevice is usedas authorizedin

accordancewiththespeciedapplicationconditions.

4.3 Information on the Internet

TheoperatinginstructionsanddatasheetsforType2006canbe

foundontheInternetat:www.burkert.com

5 PRODUCT DESCRIPTION

5.1 General description

Theexternallycontrolledglobevalvetype2006issuitableforliquid

and gaseous media.

Itusesneutralgasesorair(controlmedia)tocontroltheow-rateof

water,alcohol,oil,fuel,hydraulicuid,salinesolution,lye,organic

solventandsteam(owmedia).

5.2 Properties

•Hightightnessbyself-adjustingpackingglands(spindle

sealing element).

•Highseattightness.

•Highowvaluesbythestreamlinedvalvebodymadeof

stainless steel.

•Actuatorcanberotatedsteplesslythrough360°.

5.2.1 Options

•Activationunit

Dierentversionsoftheactivationunitsareavailable

dependingontherequirement.

•Strokelimitation

Limitofthemaximumopenposition/owratebymeansof

adjustingscrew.

•Feedbackindicator

Thedevicefeaturesmechanicallimitswitchesorinductive

proximityswitches.

english

Type 2006

Structure and Function

5.2.2 Device versions

Theglobevalveisavailablefortheactuatorsizesø50mmtoø

125 mm.

5.2.3 Restrictions

WARNING

Risk of injury from water hammer.

Awaterhammercouldcrackthelinesanddevice.

▶Usevalveswithowinletaboveseatforgaseousmediaand

steam only.

6 STRUCTURE AND FUNCTION

6.1 Structure

Theglobevalveconsistsofapneumaticallyactuatedpistonactuator

anda3-wayvalvebody.TheactuatorismanufacturedfromPAor

PPS.The triedandtested,self-adjustingpackingglandensures

hightightness.Theow-enhancingvalvebodymadeofstainless

steelenableshighowvalues.

Nipple

Lineconnector

Angle-seatbodywith

numbersforindi-

catingthedirection

ofow

Controlairconnection

Transparentcapwith

positionindicator

Actuatorcover

Actuatorbody

Fig. 1: Structure and description

english

Type 2006

Structure and Function

6.2 Function

Dependingontheversion,thelowerseatofthevalveisclosedwith

oragainstthemediumow.

Springforce(CFA)orpneumaticcontrolpressure(CFBandCFI)

generates the closing force on the closing body. The force is

transferredviaaspindlewhichisconnectedtotheactuatorpiston.

WARNING

For control function I – Danger if control pressure fails.

ForcontrolfunctionIcontrolandresettingoccurpneumati-

cally.Ifthepressurefails,nodenedpositionisreached.

▶Toensureacontrolledrestart,rstpressurizethedevicewith

controlpressure,thenswitchonthemedium.

6.2.2 Control function and ow modes of

operation

Dierentoperatingprinciplescanbeobtainedwiththesame

control function by swapping the pressure and working

connections.

Control function A (CFA)

Inrestpositionlineconnector1closedbyspringforce.

Flow

modes of

operation

Connection

1 2 3

C P A R

D R A P

EP1 AP2

F A P B

A,B:   Workingconnections

P,P1,P2: Pressureconnections

R:   Pressurerelief

Tab. 1: Control function A (CFA)

english

Type 2006

Technical Data

Flow modes of operation

Inrestpositionpressureconnection

1closed,workingconnection2

relieved.

Inrestpositionpressureconnection

3connectedtoworkingconnection

2,relief1closed.

Mixingvalve

Inrestpositionpressureconnection

3connectedtoworkingconnection

2,pressureconnection1closed.

Distribution valve

Inrestpositionpressureconnection

2connectedtoworkingconnection

3,workingconnection1closed.

Tab. 2: Flow modes of operation

7 TECHNICAL DATA

7.1 Conformity

ThedeviceconformstotheEUDirectivesaspertheEUDecla-

rationofConformity(ifapplicable).

7.2 Standards

Theappliedstandards,whichareusedtodemonstrateconformity

withtheEUDirectives,arelistedintheEUtypeexaminationcer-

ticateand/ortheEUDeclarationofConformity(ifapplicable).

7.3 Type label

Made in Germany

2006 A 50,0 PTFE VA

G1 1/2

Pilot 6–10bar

Pmed 1–2 : 9bar

Pmed 2–3/1: 16bar

00287199 W34ME

Type

Controlfunction

Orice Seal material

Body material

Portconnection

Pilotpressure

Max.medium

pressure

Order number

Fig. 2: Example of the type label

english

Type 2006

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