TPI 715 Manuel utilisateur

Test Products International, Inc.

Headquarters:

9615 SW Allen Blvd.

Beaverton, OR 97005

USA

503-520-9197 • Fax: 503-520-1225

e-mail: [email protected]

Test Products International, Ltd.

342 Bronte St. South Unit #9

Milton, Ontario L9T 5B7

Canada

905-693-8558 • Fax: 905-693-0888

e-mail: [email protected]

Test Products International UK Ltd.

Longley House, East Park

Crawley, West Sussex RH10 6AP

England

Tel: +44 (0)1293 561212

Fax: +44 (0)1293 813465

e-mail: [email protected]

Visit TPI, The Value Leadertm at:

www.tpi-thevalueleader.com

Gas Analyzer

TPI 715

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1. Introduction

Thank you for purchasing TPI brand products. The TPI 715 Gas Analyser is a state of the art, easy to

use analyser designed not only to display and calculate the required readings from a flue but also to

cover most of the other desirable parameters associated with combustion. The instrument is

ruggedly constructed and comes with a 3 Year Guarantee.

This manual will guide you through the functions of the TPI 715 which will give you many years of

reliable service.

Your TPI 715 Gas Analyser comes complete with the following items as standard: -

TPI 715 Instrument

Rubber Boot

Soft Carrying Case

Sampling Probe (c/w Type “K” Thermocouple)

In-Line Filter

Exhaust Spigot (removable)

Instruction Manual

Your TPI 715 Flue Gas Analyser has the following options available: -

Various Temperature Probes (see Appendix B)

Infrared Printer A740B

APPLICATION NOTES:

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Trouble Shooting Guide

Problem Solution

Unit will not turn on Battery voltage is low, change batteries.

Unit will not turn off The CO level is above 0.030% and the failsafe will not

allow the unit to shut off, wait for CO levels to drop and

then shut off.

Can not print saved readings -Make sure the infrared eyes are aligned on the printer

and the 715

-Make sure the lights on the printer are not flashing if

so batteries need to be replaced

Wrong readings are on the printout -Make sure you are selecting the correct location to

print, if saved in “location 1” print “location 1”

-Make sure you are not selecting REAL time print mode

Contents

1. Introduction

2. Instrument Overview

2.1 Front View

2.2 Back View

2.3 Side Views

2.4 Top View

3. Turning On & Off and Charging

3.1 Turning On

3.2 Turning Off

4. The 3 Functions

4.1 Function 1: - Flue Analysis

4.2 Function 2: - Temperature Reading

4.5 Function 5: - Date/Time

5. Saving Data

6. Reviewing Data

7. Printing Data

Appendix A Specifications

Appendix B Calibration & Service

Appendix C Guarantee

Appendix D Troubleshooting Guide

Appendix E Index

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Appendix E : INDEX

Subject Section

Alarm (Failsafe) 3.2

Auto-Shut Off 3.2

Backlight 4

Back View 2.2

Battery Charger 1 & 3.3

Battery Indicator 2.1

Calibration Appendix B

Charger Socket 2.4

Charging 3.3

Clock 4.5

CO 4.1.1 & Appendix A

CO2 4.1.1 & Appendix A

Data (Downloading) 9

Data (Printing) 7

Data (Reviewing) 6

Data (Saving) 5

Dimensions Appendix A

Display 2.1 & Appendix A

Efficiency (Nett & Gross) 4.1.2

Excess Air 4.1.2

Exhaust Port 2.3

Filters Appendix B

Front View 2.1

Fuel Selection 3.2

Fuels 3.2 & Appendix B

Func/Backlight Key 2.1 & 4

Guarantee Appendix C

Infrared Printer 1, 7 & Appendix B

Infrared Window 2.3 & 7

Inlet Ports 2.2 ; 2.4 ; 3.1 ; 4.1 ; 4.3 & 4.4

In-Line Filter 1 ; 3.1 ; 4.1 & Appendix B

Leak Detection 4.4

Low Flow 3.1

Mini In-Line Filter 1 ; 3.1 ; 4.4 & Appendix B

O2 4.1.2 ; 4.1.3 & Appendix A

Off 3.2

On 3.1

2. Instrument Overview

2.1 Front View

Rubber Boot Protects the instrument from accidental damage

Display Large 3 Parameter Backlit Display

Battery Indicator Showing battery life

Up Arrow Key Scrolls through selectable fuels (see 3.1 )

Switches between Gross and Nett Efficiency (see 4.1.2)

Switches between ºC and ºF (see 4.2.1)

Moves up through the Stored Data Addresses (see 5, 6 & 7)

Down Arrow Key Zeroes pressure reading (see 4.3.1)

Moves down through the Stored Data Addresses (see 5, 6 & 7)

Decreases data logging time intervals (see 8)

Scroll/Enter Key Scrolls through Gas Analysis Function Screens (see 4.1)

Turns temperature differential calculation ON/OFF (see 4.2.1)

Turns ch2 temperature ON/OFF (see 4.3.1)

Allows you to change the Date and Time (see 4.5)

Allows you to choose a Stored Data Address (see 5, 6, 7, & 8)

Print Key Sends stored or real time data to a separate infrared printer (see 7)

Recall Key Allows you to view stored data on the display (see 6)

Store/Logger Key Stores readings to memory (see 8)

Starts and Stops data logging (see 8)

Func/Backlight Key Moves you through the 3 Functions (see 4)

Turns Backlight ON and OFF (see 4)

Power Key Turns the instrument ON and OFF (see 3.1 & 3.2)

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2.2 Back View

Sample Inlet Port Connection for Gas Sampling Probe (see 2.4 & 4.1)

Calibration and Information Label Displays calibration information

Displays serial number

Battery Compartment Holds 4 AA batteries

Rubber Boot Protects the instrument from accidental damage

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Appendix B : CALIBRATION & SERVICE

It is recommended that the instrument be calibrated every 12 months. Please consult Test Products

International for further details.

Appendix C : GUARANTEE

Your TPI 715 Gas Analyser is guaranteed free from defects in materials and workmanship for 3

Years from the date of purchase.

Covered by TPI: - Repair parts and labour; or replacement of the product at the option of TPI.

Normal transportation charges to the purchaser are also covered.

Not covered by TPI: - Damage to the product which are the result of abuse, improper use or main-

tenance are not covered. Any other expenses, consequential damages, incidental expenses includ-

ing damages to property are not covered. Transportation expenses to the customer are not covered.

To obtain warranty performance: - Include with the product your name, address, phone number,

written description of the problem and proof of purchase date. Carefully package and return to TPI.

This guarantee does not affect your statuary rights.

2.3 Side Views

Exhaust Port Port for connection of Exhaust Adaptor

Infrared Window Window for sending stored data to IR Printer or PC (see 7 & 9)

Rubber Boot Protects the instrument from accidental damage

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2.4 Top View

Power Socket Connection for 12V Car Adapter (see 3.3)

Thermocouple (ch1) Socket Connection for thermocouple plug on probe (see 4.1)

Connection for any ‘K’ type thermocouple probe (see 4.2)

Thermocouple (ch2) Socket Connection for any ‘K’ type thermocouple probe (see 4.2)

Gas Sampling Port Connection for Gas Sampling Probe (see 4.1)

Connection for In-Line Filter for Gas Leak Detection (see 4.4)

Gases

Range Resolution Accuracy

Oxygen 0-25% 0.1% +/- 0.3%

Carbon Monoxide 0-10 % +/-0.001 % <20 ppm : +/- 3 ppm

>100 ppm : +/- 5 %

Carbon Dioxide (calculated) 0-25% 0.1% +/- 0.3%

CO/CO2Ratio (calculated) 0-0.999 0.001

Combustion Efficiency 0-100% 0.1%

NOx 0-5,000 ppm 1 ppm calculated

Nitrogen Oxide 0-5,000 ppm 1 ppm +/- 3 ppm

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Appendix A : SPECIFICATIONS

Instrument

Operating Temperature Range -10˚C to +50˚C

Battery 4 AA Alkaline Batteries

Battery Life > 6 Hours

Fuels Natural Gas, LPG, Light Oil, Heavy Oil & User Defined

Display Backlit LCD

Data Storage 10 sets of readings

Time & Date 24 Hour Real Time Clock

Dimensions 200mm x 90mm x 60mm

Weight 500g

Casing Rubber Boot as Standard

Switch Off Failsafe

Exhaust Safety Spigot

Conforms to BS7927 (and the draft BS7967)

Flue Temperature Probe

Construction Pistol Grip with Stainless Steel Shaft

Hose Length 2500mm

Insertion Length 200mm

‘K’ Type Thermocouple Accuracy +/- 0.3%, +/- 1˚C

Maximum Temperature 800˚C

3. Turning On &Off

3.1 Turning On

Always: - Before turning on please ensure that the Temperature Sampling Probe complete with In-

Line Filter is not connectedto the Gas Sample Port (see 2.2 or 2.4)

Press the Power Key and the TPI 715 will start its 30 second countdown purge ‘PURGING’ will be

displayed: - The instrument should be turned on in a clean air environment as the 30 second purge

will set the Carbon Monoxide level to Zero and the Oxygen to 20.9%.

Ensure that the filters are clean and dry as dirty or wet filters will result in a loss of flow rate and ‘Lo

Flo’ will be displayed to inform you that filters should be changed

During the last 20 seconds of the 30 second purge time the user can scroll through the following

Fuels: - Natural Gas, LPG, Light Oil, Heavy Oil, Bituminous Coal, Anthracite Coal, Coke, Butane,

Wood (Dry), and Bagasse by pressing the Up Arrow Key to select the Fuel they are working with.

When desired fuel is displayed release the key, displayed fuel is now selected.

NOTE: When selecting oil

as fuel be sure to use the

optional oil filter to prolong

the life of the sensors.

After the 30 second countdown the instrument is ready to take Flue, Temperature readings and will

Display Screen 1 from Function 1 as described in The 3 Functions Section (see 4.1.1)

3.2 Turning Off

Always: - Before turning off return the instrument to a clean air environment and allow the Carbon

Monoxide level to return to below 15ppm and the Oxygen level to return to 20.9% (± 0.3%)

Press the Power Key to turn the instrument off:- NOTE Should you attempt to turn the instrument

Off and the CO reading is above 0.003% then the instrument will remain On and a short Beep will

be heard. The Instrument can only be switched off if the CO is below 0.003%

The instrument has an auto shut off after 10mins should no keys have been pressed for

this period and as mentioned above that the CO is below 0.003%. Should the CO be above

0.003%then the 10 minute auto shut off countdown will not begin till the CO has gone below

0.003%

Fuel LCD Display Print Display

Natural Gas Natural Gas Natural Gas

Light Oil Light Oil Light Oil

Heavy Oil Heavy Oil Heavy Oil

LPG LPG LPG

Bituminous Coal Fuel , OPT 1 Bituminous Coal

Anthracite Coal Fuel , OPT 2 Anthracite Coal

Coke Fuel , OPT 3 Coke

Butane Fuel , OPT 4 Butane

Wood (Dry) Fuel , OPT 5 Wood (Dry)

Bagasse Fuel , OPT 6 Bagasse

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4. THE FUNCTIONS

You can move through the following functions by pressing the Func/Backlight Key

At any time you can activate the Backlight by holding down the Func/Backlight Key for 2 seconds.

4.1 Function 1: - Gas Analysis

Ensure you have connected the Temperature Flue Sampling Probe complete with In-Line Filter

to the Gas Sample Port (see 2.2 or 2.4) and the ‘K’ Type Thermocouple Plug into Thermo-

couple (ch1) Socket (see 2.4). as well as the ‘K’ Type wire probe for measuring the combus-

tion air temperature into ch2 socket (see 2.4).

WARNING: - Ensure that the In-Line Filter hangs in a vertical position whilst readings are being

taken, particularly if water is visible. Failure to comply may result in damage to the instrument.

WARNING: - There is ONLY one correct way to connect the ‘K’ type thermocouple plug into the

socket (see 2.4). Forcing the plug into the socket the wrong way round may result in damage to the

instrument.

You can move through the following Screens by pressing the Scroll/Enter Key: -

4.1.1 Screen 1 Displays Carbon Monoxide (CO) reading in percent (%)

Displays calculated Carbon Dioxide (CO2) figure in percentage (%)

Displays calculated CO/CO2(Ratio) figure

4.1.2 Screen 2 Displays Oxygen (O2) reading in percentage (%)

Displays calculated Excess Air (X Air) figure in percentage (%)

Displays calculated Efficiency (Eff.) figure in percentage (%)

Pressing the Up Arrow Key will toggle between Gross & Nett Efficiency

4.1.3 Screen 3 Displays Carbon Monoxide (CO) reading in parts per million (ppm)

Displays Oxygen (O2) reading in percentage (%)

Displays NOx reading in parts per million (ppm)

4.1.4 Screen 4 Displays Temperature reading of Channel 1 (ch1) in degrees Centigrade (ºC)

Displays Temperature reading of Channel 2 (ch2) in degrees Centigrade (ºC)

Displays the Differential Temperature (Diff.) between ch1 and ch2 in ºC

‘oPEn’ will be displayed if no ‘K’ type probe is connected to the thermocouple socket

4.1.5 Screen 5 Displays NO readings in parts per million (ppm)

Displays NOx readings in parts per million (ppm)

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7. PRINTING DATA

1. Press the Print Key once

‘Print & IR’ will be displayed on the top line along with ‘Stor’ flashing on the screen with

“REAL” also on the display.

You can choose to print stored readings which have been already saved (Stor) or select “REAL” by

pushing the up arrow button so that the “REAL” is flashing you can print the current realtime readins

on the display.

Press the Scroll/Enter Key once

‘Addr SA ’ will be displayed and a location number from 0 to 9 will be flashing.

Select the required address location that you wish to print the saved data from by pressing

the Up and Down Arrow Keys

Press the Scroll/Enter Key once

‘Print, Wait, Send & IR’ will be displayed on the top line along with ‘out’ on the screen

WARNING: - To operate correctly there must be a clear line of sight between the Infrared Window

on the instrument (see 2.3) and the Infrared Window on the IR Printer (see Printer instructions)

After all the saved data has been sent to the printer ‘End’ will be displayed with ‘YES’ flashing

Press the Scroll/Enter Key once to EXIT

Press the Up or Down Arrow Keys

‘End’ will be displayed with ‘no’ flashing

Press the Scroll/Enter Key once to CHOOSE another address location to print and repeat

steps 2 to 4

4.2 Function 2: - Temperature Reading

Ensure you have a ‘K’ type probe connected to one or both of the thermocouple sockets ch1

or ch2 (see 4.2)

WARNING: - There is ONLY one correct way around to connect the ‘K’ type thermocouple plug into

the socket (see 4.2). Forcing the plug into the socket the wrong way round may result in damage to

the instrument.

The pump will stop running when in this function

4.2.1 Screen 1

Pressing the Up Arrow Key will toggle between ºC and ºF

Displays Temperature reading of Channel 1 (ch1) in degrees Centigrade (ºC) or degrees Fahrenheit (ºF)

Displays Temperature reading of Channel 2 (ch2) in degrees Centigrade (ºC) or degrees Fahrenheit (ºF)

Pressing the Scroll/Enter Key will toggle the Differential Temperature ON and OFF

Displays the Differential Temperature (Diff.) between ch1 and ch2 in ºC or ºF

‘oPEn’ will be displayed if no ‘K’ type probe is connected to the thermocouple socket

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