HERO Passion Pro Manuel utilisateur
PREFACE
Your vehicle is conforming to latest (Bharat stage-IV norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Let us make this world a safer, healthier and more environment friendly place.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of
continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘Passion Pro’ COMPLIES WITH THE LATEST EMISSION NORMS.
Pg. No.Pg. No.
CONTENTS
Pg. No.
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
MAINTENANCE 26
RIDING 24
BRAKING 24
PRE-RIDE INSPECTION 22
STARTING THE ENGINE 23
PARKING 25
CLEANING AND WASHING OF VEHICLE 26
TOOL KIT/FIRST AID KIT 25
ACCESSORIES & MODIFICATION 7
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
VEHICLE SPECIFICATION 5
SAFE RIDING TIPS 10
TIPS FOR HEALTHY ENVIRONMENT 11
ŸImportant safety information 8
ŸProtective apparel 9
PARTS FUNCTION 12
ŸIgnition switch 12
USB CHARGER (OPTIONAL) 21
ŸInstruments and Indicators 13
FEATURES 15
FUEL TANK 18
SIDE STAND INDICATOR/SWITCH 18
FUEL VALVE 19
i3s (IDLE STOP START SYSTEM) 16
SEAT LOCK 20
HANDLEBAR SWITCHES CONTROL 15
SAFETY PRECAUTION 27
BRAKES 42
WHEEL 47
TYRES 50
FUSE REPLACEMENT 53
STOP LAMP SWITCH 54
NUTS, BOLTS & FASTENERS 51
BATTERY 52
SUSPENSION 46
MAIN/SIDE STAND LUBRICATION 49
ZONAL/REGIONAL/AREA OFFICES
WARRANTY
HEADLAMP FOCUS ADJUSTMENT 54
HERO GENUINE PARTS
BASIC TROUBLESHOOTING 57
ROAD SIGNS 59
CATALYTIC CONVERTER 55
AIR SUCTION VALVE (ASV) 55
EVAPORATIVE EMISSION CONTROL SYSTEM 56
POLISHING OF VEHICLE 56
OIL FILTER SCREEN & CENTRIFUGAL FILTER 33
AIR CLEANER 34
CARBURETOR 34
VALVE CLEARANCE ADJUSTMENT 36
CLUTCH LEVER FREE PLAY 38
THROTTLE OPERATION 39
DRIVE CHAIN SLACKNESS 40
DRIVE CHAIN SLIDER INSPECTION 42
MAINTENANCE SCHEDULE 28
SPARK PLUG INSPECTION 31
ENGINE OIL 31
VEHICLE IDENTIFICATION
1
Model: Passion Pro
VINVariants
Cast wheel/Electric start/Drum
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Cast wheel/Electric start/Disc EP
EP
Engine
MBLXXS03XYZXYYYYY
XXXXEPY
ZXYYYYY
1. During registration of the vehicle.
VIN and Engine No. may be required:
2. For dealing with legal & insurance departments.
VIN: MBLXXS03XYZXYYYYY
MBL XXS03 Y
Manufacturer
code Vehicle
Description Model Year
X
Check
Digit
Engine No.: XXXXEPYZXYYYYY
XXXXEP Y Z
Engine
Description Year of
Manufacturing Assembly Plant
ZX YYYYY
Plant
Code Month of
Manufacturing Production
Serial Number
X YYYYY
Month of
Manufacturing Serial Number
S03
R14
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
2
(2) Turn signal switch
(6) Dimmer switch
(3) Clutch lever
(8) Neutral indicator
(1) Horn switch
(4) Passing switch
(5) Rear view mirror
(7) Side stand indicator
(9) High beam indicator
(10) Speedometer
(11) Turn signal indicator
(14) Master cylinder (optional)
(13) i3s indicator
(18) Throttle grip
(19) Electric starter switch
(16) Reset button
(22) Leg guard
(15) i3s switch
(12) LCD panel
(17) Front brake lever
(20) Ignition switch with steering lock
(21) Fuel tank cap
*Accessories and features shown may not be part of standard fitment.
17
19
20
21
22
610 14
13
11
789
1
5
2
4
TOP VIEW VEHICLE VIEWS
16
12
3
18
15
3
(5) Main stand
(2) Carburetor
(3) Gearshift pedal
(1) Fuel valve
(4) Rider foot rest
(6) Side stand
(8) Saree guard with women
pillion step
(10) Reflex reflector
(11) Licence plate lamp
(9) Rear turn signal lamp
(7) Left side cover
(16) Front turn signal lamp
(13) Rear grip
(14) Seat lock
(12) Tail/Stop lamp
(15) Side stand switch
16
10
LEFT SIDE VIEW 13
14
15
24569
8
3
*Accessories and features shown may not be part of standard fitment.
11
12
17
4
(1) Pillion foot rest
(2) Battery compartment (inside)
(3) Kick starter pedal
(4) Rider foot rest
(5) Rear brake pedal (10) Front suspension
(6) Oil level dipstick
(9) Front disc (optional)
(7) Starter motor
(8) Caliper (optional) (13) Air suction valve
(11) Headlamp
(inside)
(12) Front visor
(14) Rear suspension
RIGHT SIDE VIEW
10
11
12
2345689
*Accessories and features shown may not be part of standard fitment.
13
17 8
14
5
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
1962 mm
717 mm
1087 mm
1236 mm
781 mm
165 mm
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front suspension
Rear suspension
1.25 liters at disassembly and 1.1 liters at draining
11 litres (Minimum)
1.3 litre (Usable)
163±1.75 ml
6.70 kW (9.11 Ps) @ 7500 r/min
0.92 kgf-m (9.0 N-m) @ 5500 r/min
53.0x49.5 mm
10:1
109.15 cc
0.6-0.7 mm
0.10 mm
0.12 mm
1500±100 r/min
Telescopic hydraulic shock absorbers
Swingarm with 5 step adjustable hydraulic
shock absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CR7HSA, BOSCH-UR4AC
116 kg (Self/Cast/Drum)
117 kg (Self/Cast/Disc)
VEHICLE SPECIFICATION
Trail length 86 mm
Caster 26°
6
SPECIFICATIONSITEM
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
12V-5/21W-**MFR
Tyre size 2.75x18-4PR/42P
3.00x18-6PR/52P
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi beam indicator
Side stand indicator
Fuse
3.722 (67/18)
2.857 (40/14)
3.182 (35/11)
1.705 (29/17)
1.238 (26/21)
0.958 (23/24)
*MF Battery, ETZ-4:12V-3Ah
115 W @ 5000 r/min
15A (Main fuse),10A (Sub fuse)
Transmission
Electricals
Cast wheel drum and disc
Cast wheel drum
Front wheel
Rear wheel
nd
2
Brakes Disc. Dia. 240 mm (Optional)
Dia. 130 mm (Internal expanding shoe type)
Dia. 130 mm (Internal expanding shoe type)
Front (Disc type)
Front (Drum type)
Rear (Drum type)
12V-35/35W Trapezoidal halogen bulb-**MFR
LED
LED
12V-5.0W
LED
12V-1.12W
LED
12V-10Wx4 (Amber bulb) with clear lens-**MFR
LED
i3s indicator
VEHICLE SPECIFICATION
Licence plate lamp 12V-5.0W
ACCESSORIES & MODIFICATIONS
Modifying your vehicle or using non-Hero
MotoCorp accessories can make your vehicle
unsafe. Before you consider making any
modifications or adding an accessory, be sure
to read the following information.
operation. Such changes could seriously
impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
control system or other equipment can also
make your vehicle illegal.
ŸEnter your name, address and phone
number in this Owner's Manual and keep it
in your vehicle at all times. Many times
stolen vehicles are identified by information
in the Owner's Manuals that are still with
them.
ŸNever park your vehicle in an isolated area.
Park as far as possible in a designated area.
ŸAlways lock the steering and never leave the
key in the ignition switch. This sounds
simple but people do forgets.
ŸUse an additional anti-theft device of good
quality.
ŸPark your vehicle in a locked garage
whenever possible.
ŸBe sure the registration information for your
vehicle is accurate and correct.
ANTI-THEFT TIPS
_______________________________________________________
_______________________________________________________
_______________________________________________________
PHONE NO : _____________________________________
ADDRESS: _______________________________________
NAME: _____________________________________________
ŸMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
Accessories
ŸBe sure electrical equipment does not
exceed the 's electrical system vehicle
capacity (page 6). A blown fuse can cause a
loss of lights.
ŸDo not pull a trailer or sidecar with your
vehicle. This vehicle was not designed for
these attachments, and their use can
seriously impair your vehicle's handling.
We strongly advise you not to remove any
original equipment or modify your vehicle in
any way that would change its design or
Modifications
ŸImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
ŸFollow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
!!
7
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