HERO Passion Pro Manuel utilisateur
PREFACE No : IBIC
Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine, proper
care and maintenance are essential for trouble-free operation and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor (”Dealer”) will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.
CONTENTS
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
ACCESSORIES & MODIFICATIONS 5
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
îInstruments & Indicators
îIgnition switch
îFuel gauge/odometer/trip meter
îService reminder indicator
LEFT HANDLEBAR CONTROLS
RIGHT HANDLEBAR CONTROLS
STEERING LOCK
SEAT LOCK
HELMET HANGER
SIDE STAND INDICATOR/SIDE STAND SWITCH
FUEL VALVE
FUEL TANK
10
11
12
13
14
ENGINE OIL 16
ENGINE OIL LEVEL CHECK/TOP UP PROCESS 17
ENGINE OIL REPLACEMENT PROCESS 17
16
TYRES 18
PRE-RIDE INSPECTION 19
STARTING THE ENGINE 23
RIDING 20
BRAKING/PARKING 21
12
12
14
14
14
15
21TOOL KIT/FIRST AID KIT 22SAFETY PRECAUTION
ANTI-THEFT TIPS 5
TIPS FOR HEALTHY ENVIRONMENT 6
27
29
30
31
31
31
32
34
36
37
38
39
40
40
41
41
42
43
44
44
45
SUSPENSION
FRONT WHEEL
REAR WHEEL
WASHING THE MOTORCYCLE
CATALYTIC CONVERTER
BASIC TROUBLESHOOTING
Pg. No.
îMaintenance Schedule
îOil screen filter & Centrifugal filter
îSpark plug
MAINTENANCE
24
26
26
îAir cleaner
îThrottle operation
îValve clearance
îCarburetor
îThrottle controlled ignition system
îClutch
îDrive chain
îFront brake
îRear brake
îBrake wear indicators
îBattery
îFuse replacement
îStop lamp switch
îSide Stand
îHeadlamp adjustment
DELIVERY CERTIFICATES
GENUINE PARTS
JOBS APPLICABLE TO PERIODIC SERVICES
SERVICE RECORD SHEET
SERVICE ADVICE SHEET
OWNERSHIP RECORD & DATA
Frame No. and Engine No. may be required:
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
Location: Stamped on the right side of the
steering head tube.
Frame No.: MBLXXXXBUYZXYYYYY
Location: Stamped on the lower side of the
left Crankcase.
MOTORCYCLE IDENTIFICATION
Engine No.: XXXXEVYZXYYYYY
Model: Passion Pro Frame
BP
BR
Engine
EU
EU
Cast wheel/Kick start/Drum
Spoke wheel/Kick start/Drum
Variants
XXXXEV Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXBU Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Cast wheel/Electric start/Drum
Spoke wheel/Electric start/Drum BT
BS EV
EV
Frame No. Engine No.
Cast wheel/Electric start/Disc BU EV
1
MBLXXXXBUYZXYYYYY
XXXXEEY
ZXYYYYY
XXXXEVY
ZXYYYYY
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
1980 mm
765 mm
1075 mm
1235 mm
795 mm
165 mm
112 kg (Kick Start/Drum)
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
1.05 litres at disassembly and 0.85 litre at draining
12.5 litres (Minimum)
1.0 litre (Usable)
162-165 ml
6.15 kW (8.36 Ps) @ 8000 rpm
0.82 kgf-m (8.05 N-m) @ 5000 rpm
50.0x49.5 mm
9.9:1
97.2 cc
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 rpm
Telescopic Hydraulic Shock Absorbers
Swingarm with 5 step adjustable Hydraulic
Shock Absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
PRODUCT SPECIFICATION
115 kg (Electric Start/Drum)
116 kg (Electric Start/Disc)
2
PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MFR stands for Multi-Focal Reflector
**MF stands for Maintenance Free
3
12V-5/21W-MFR*
Trail length 85 mm
Tyre size 2.75x18-4PR/42P
3.00x18-6PR/52P
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Side stand indicator
Fuse
3.722 (67/18)
3.071 (43/14)
3.181 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
**MF Battery, MF-3:12V-3Ah (Kick Start),
**MF-4:12V-3Ah (Electric Start)
115 W
Kick/Electric Start (Optional)
7A/10A (Kick start), 10A/15A ( Electric start)
Transmission
Electricals
Spoke Wheel/Cast Wheel (Optional)
Spoke Wheel/Cast Wheel (Optional)
Front Wheel
Rear Wheel
nd
2
Brakes Dia. 240 mm (Optional)
Dia. 130 mm
Dia. 130 mm
Front (Disc type)
Front (Drum type)
Rear (Drum type)
12V-35/35W Trapezoidal Halogen Bulb-MFR*
L.E.D.
L.E.D.
12V-3.0W
L.E.D.
12V-1.12W
L.E.D.
12V-10Wx4 (Amber bulb) with clear lens-MFR*
Caster 26°
îAlways conduct simple pre-ride inspection
(page 19).
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRide defensively and at a steady speed
(between 40-50 km/hr).
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 47 & 48).
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îGive way to others on the road and signal
before you make a turn.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îTake care of loose/hanging clothes while
solo/pillion riding.
îGet your motorcycle serviced regularly by
the Authorised Distributor/Dealer.
îNever use cell phone while riding the
motorcycle.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever touch any part of the hot exhaust
system like muffler.
îNever ride under the influence of alcohol or
drugs.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îDo not litter the road.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever take your hands off the steering
handle while riding.
SAFE RIDING TIPS
4
Do's: Don't:
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position or
interfere with operating any controls.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS Modifications
We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle's handling,
stability and braking, making it unsafe to
ride. Removing or modifying your lamps,
mufflers, emission control system or other
equipment can also make your motorcycle
illegal.
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
îFollow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îUse an additional anti-theft device of good
quality.
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
îMany times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
ADDRESS: _______________________________________
________________________________________________________
________________________________________________________
_____________________________________________________
PHONE NO : _____________________________________
5
Accessories
îThe following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
îRegular servicing: Get your motorcycle serviced at an Authorised Distributor/Dealer,
Hero MotoCorp workshop, as per the service schedule, for an optimum performance and
keep the emission level under check.
îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
SOME TIPS FOR HEALTHY ENVIRONMENT
6
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