DeWalt DXCMV5076055 Manuel utilisateur

DXCMV5076055

Two Stage, Belt Drive, Electric Air Compressors

Compresseurs d’air électriques à un étage à entraînement par courroie

Compresores eléctricos de aire, de una sola etapa y accionamiento por correa

INSTRUCTION MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y

PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-888-895-4549 • www.DEWALT.com

MAT Industries, LLC, Long Grove, IL 60047

English

Air Compressor

A. Pump Air Intake Filter

B. Auto(-)/Off(O) Switch

C. Air Tank Pressure Gauge

D. Air Outlet

E. Safety Valve

F. Air Tank Drain Valve

G. Pump Oil Fill Plug

H. Pump Oil Drain Plug

I. Check Valve

Pump Specications

2 Cylinder

Two Stage

Oil Lubricated

Cast iron crankcase, cylinder, and head

Weight: 128 lbs. (58 kg.)

Oil Capacity: 49 oz. (1449 mL)

Specications

MODEL DXCMV5076055

WEIGHT 424 lbs. (192 kg)

HEIGHT 80”

WIDTH 31”

AIR TANK CAPACITY 60 gallons (227,1 liters)

APPROX. BLOW OFF PRESSURE

200 psi

FIG. 1

English

Hot Surfaces

FIG. 2

Denitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and pay atten-

tion to these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury.

NOTICE: Indicates a practice not related to personal injury

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY D

WALT TOOL, CALL US TOLL FREE AT:

1-888-895-4549

Important Safety Instructions

WARNING: Do not operate this unit until you read this

instruction manual for safety, operation and maintenance

instructions.

WARNING: CONTAINS LEAD. May be harmful if eaten or

chewed. May generate dust containing lead. Wash hands after

use. Keep out of reach of children.

WARNING: This product can expose you to chemicals

including Lead, which is known to the State of California to cause

cancer and birth defects or other reproductive harm. For more

OUTLET TUBES

COMPRESSOR CYLINDER

& HEAD

PUMP

CRANKCASE

English

• Unattended operation of this

product could result in per-

sonal injury or property dam-

age. To reduce the risk of

fire, do no allow the com-

pressor to operator unat-

tended

• Always remain in attendance

with the product when it is

operating.

• Always turn off and discon-

nect electrical supply from

unit when not in use.

DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly

from your compressor is not

safe for breathing. The air

stream may contain carbon

monoxide, toxic vapors,

or solid particles from the

air tank. Breathing these

contaminants can cause

serious injury or death.

• Never use air obtained directly

from the compressor to supply

air for human consumption.

The compressor is not

equipped with suitable filters

and in-line safety equipment

for human consumption.

• Exposure to chemicals

in dust created by

power sanding, sawing,

grinding, drilling and other

construction activities may

be harmful.

• Sprayed materials such as

paint, paint solvents, paint

remover, insecticides, weed

killers, may contain harmful

vapors and poisons.

• Work in an area with good

cross ventilation. Read and

follow the safety instructions

provided on the label or

safety data sheets for the

materials you are spraying.

Always use certified safety

equipment: NIOSH/OSHA

respiratory protection or

properly fitting face mask

designed for use with your

specific application.

information go to www.P65Warnings.ca.gov.

SAVE THESE INSTRUCTIONS

DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical con-

tacts within the motor and

pressure switch to spark.

• Always operate the compres-

sor in a well ventilated area

free of combustible materials,

gasoline, or solvent vapors.

• If electrical sparks from com-

pressor come into contact

with flammable vapors, they

may ignite, causing fire or

explosion.

• If spraying flammable materi-

als, locate compressor at

least 20' (6.1m) away from

spray area. An additional

length of air hose may be

required.

• Store flammable materials in

a secure location away from

compressor.

• Restricting any of the com-

pressor ventilation openings

will cause serious overheat-

ing and could cause fire.

• Never place objects against

or on top of compressor.

• Operate compressor in an

open area at least 12”

(30.5 cm) away from any wall

or obstruction that would

restrict the flow of fresh air to

the ventilation openings.

• Operate compressor in a

clean, dry well ventilated

area. Do not operate unit in

any confined area. Store

indoors.

English

DANGER: RISK OF BURSTING

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety

Commission published Release # 02-108 concerning air compres-

sor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life is

dependent upon several factors, some of which include operating

conditions, ambient conditions, proper installations, field modifica-

tions, and the level of maintenance. The exact effect of these fac-

tors on air receiver life is difficult to predict.

If proper maintenance procedures are not followed, internal corro-

sion to the inner wall of the air receiver tank can cause the air tank

to unexpectedly rupture allowing pressurized air to suddenly and

forcefully escape, posing risk of injury to consumers.

Your compressor air tank must be removed from service by the end

of the year shown on your tank warning label.

The following conditions could lead to a weakening of the air tank,

and result in a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain

condensed water from air

tank, causing rust and thinning

of the steel air tank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with

a new air tank or replace the

entire compressor.

• Modifications or attempted

repairs to the air tank. • Never drill into, weld or make

any modifications to the air

tank or its attachments. Never

attempt to repair a damaged or

leaking air tank. Replace with a

new air tank.

• Unauthorized modifications to

the safety valve, or any other

components which control air

tank pressure.

• The air tank is designed

to withstand specific

operating pressures. Never

make adjustments or parts

substitutions to alter the factory

set operating pressures.

Attachments & Accessories:

• Exceeding the pressure rating

of air tools, spray guns, air

operated accessories, tires

and other inflatables can

cause them to explode or

fly apart, and could result in

serious injury.

• Follow the equipment

manufacturers

recommendation and never

exceed the maximum allowable

pressure rating of attachments.

Never use compressor to

inflate small low pressure

objects such as children’s toys,

footballs, basketballs, etc.

Tires:

• Over inflation of tires could

result in serious injury and

property damage.

• Use a tire pressure gauge to

check the tires pressure before

each use and while inflating

tires; see the tire sidewall for

the correct tire pressure.

NOTE: Air tanks, compressors

and similar equipment used to

inflate tires can fill small tires

very rapidly. Adjust pressure

regulator on air supply to no

more than the rating of the

tire pressure. Add air in small

increments and frequently use

the tire gauge to prevent over

inflation.

English

DANGER: RISK OF INJURY OR PROPERTY DAMAGE WHEN

TRANSPORTING OR STORING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oil can leak or spill and could

result in fire or breathing

hazard; serious injury or

death can result. Oil leaks will

damage carpet, paint or other

surfaces in vehicles or trailers.

• Always place compressor

on a protective mat when

transporting to protect against

damage to vehicle from leaks.

Remove compressor from

vehicle immediately upon

arrival at your destination.

Always keep compressor level

and never lie on its side.

WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream

can cause soft tissue damage

to exposed skin and can

propel dirt, chips, loose

particles and small objects

at high speed, resulting in

property damage or personal

injury.

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using

the compressor.

• Never point any nozzle or

sprayer toward any part of

the body or at other people or

animals.

• Always turn the compressor

off and bleed pressure from

the air hose and air tank before

attempting maintenance,

attaching tools or accessories.

English

WARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such

as the compressor head or

outlet tubes, can result in

serious burns.

• Never touch any exposed

metal parts on compressor

during or immediately after

operation. Compressor will

remain hot for several minutes

after operation

• Do not reach around

protective shrouds or attempt

maintenance until unit has

been allowed to cool.

WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your compressor is powered

by electricity. Like any other

electrically powered device,

if it is not used properly it

may cause electric shock.

• Never operate the compres-

sor outdoors when it is rain-

ing or in wet conditions.

• Never operate compres-

sor with protective covers

removed or damaged.

• Repairs attempted by

unqualified personnel can

result in serious injury or

death by electrocution.

• Any electrical wiring or

repairs required on this

product should be per-

formed by authorized ser-

vice center personnel in

accordance with national

and local electrical codes.

• Electrical Grounding:

Failure to provide adequate

grounding to this product

could result in serious injury

or death from electrocu-

tion. Refer to Grounding

Instructions paragraph in

the Installation section.

• Make certain that the elec-

trical circuit to which the

compressor is connected

provides proper electrical

grounding, correct voltage

and adequate fuse protection.

English

WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the

pulley, flywheel, and belt can

cause serious injury if they

come into contact with you or

your clothing.

• Never operate the compressor

with guards or covers which are

damaged or removed.

• Keep your hair, clothing and

gloves away from moving parts.

Loose clothes, jewelry or long

hair can be caught in moving

parts.

• Air vents may cover moving

parts and should be avoided as

well.

• Attempting to operate

compressor with damaged or

missing parts or attempting

to repair compressor with

protective shrouds removed

can expose you to moving

parts and can result in serious

injury.

• Any repairs required on this

product should be performed

by a DeWALT factory service

center or a DeWALT authorized

service center.

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your air

compressor could lead to seri-

ous injury or death to you or

others.

• Review and understand all

instructions and warnings in

this manual.

• Become familiar with the oper-

ation and controls of the air

compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Never defeat the safety features

of this product.

• Equip area of operation with a

fire extinguisher.

• Do not operate machine with

missing, broken, or unautho-

rized parts.

• Never stand on the

compressor.

English

WARNING: RISK OF

INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result from

attempting to lift too heavy an

object.

• The compressor is too heavy

to be lifted by one person.

Obtain assistance from others

before lifting.

CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions and

duration of use, noise from

this product may contribute to

hearing loss.

• Always wear certified safety

equipment: ANSI S12.6

(S3.19) hearing protection.

SAVE THESE INSTRUCTIONS FOR FUTURE

USE

Know Your Air Compressor

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE

OPERATING YOUR UNIT. Compare the illustrations with your

unit to familiarize yourself with the location of various controls

and adjustments. Save this manual for future reference.

FEATURES

AUTO (-) / OFF (O) SWITCH

Place this switch (B) in the AUTO (-) position to

provide automatic power to the pressure switch

and OFF(O) to remove power at the end of each

use. NOTE: ALWAYS ensure the switch (B) is in the

OFF (O) position before removing or replacing

pressure switch cover.

PRESSURE SWITCH

The pressure switch (B) automatically starts the motor when the air

tank pressure drops below the factory set cut-in pressure. It stops

the motor when the air tank pressure reaches the factory set cut-out

pressure.

SAFETY VALVE

This valve (E) is designed to prevent system E

failures by relieving pressure from the system

when the compressed air reaches a predeter-

mined level. The valve is preset by the manu-

facturer and must not be removed or modified

in any way.

CHECK VALVE

When the air compressor is operating, the

check valve (I) is open, allowing compressed

air to enter the air tank. When the air compressor

English

reaches cut-out pressure, the check valve closes, allowing air

pressure to remain inside the air tank.

AIR INTAKE FILTER

The filter (A) is designed to clean air entering the A

pump. To ensure the pump continually receives a

clean, cool, and dry air supply the filter must always

be clean and the filter intake must be free from

obstructions.

AIR TANK DRAIN VALVE

The drain valve (F) is located at the base of

the air tank and is used to drain

condensation at the end of each use. See

Draining Air Tank under Maintenance.

TANK PRESSURE GAUGE

The tank pressure gauge (C) indicates the

reserve air pressure in the tank.

GLOBE VALVE/AIR DISCHARGE VALVE:

(sold separately, not shown)

Opens and closes air distribution from com-

pressor. See Air Distribution System para-

graph under Installation.

REGULATOR (sold separately, not shown):

An air pressure regulator or a separate air transformer which

combines the functions of air regulation and/or moisture and

dirt removal is recommended for most applications. See Air

Distribution System paragraph under Installation.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not available

until the compressor has raised the air tank pressure above that

required at the air outlet.

MOTOR OVERLOAD PROTECTOR

The motor has a thermal overload protector.

If the motor overheats for any reason, the

overload protector will shut off the motor. The

motor must be allowed to cool down before

restarting. To restart:

1. Set the Auto/Off switch to OFF (O).

2. Allow the motor to cool.

3. Depress the red reset button (J) on the motor.

4. Set the Auto/Off switch to AUTO (-).

INSTALLATION

Assembly (Fig. 1)

Unpack the air compressor. Inspect the unit for damage. If the

unit has been damaged in transit, contact the carrier and

complete a damage claim. Do this immediately because there are

time limitations to damage claims.

The carton should contain:

•air compressor

•operator and parts manuals

Check the compressor’s serial label to ensure that you have

received the model ordered, and that it has the required pressure

rating for its intended use.

INSTALLING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 psi.

2. Apply sealant tape to hose threads.

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