Craftsman 919.195414 Manuel utilisateur

Owner's Manual

Oil Lubricated

Single Stage

Horizontal Portable

AiR COMPRESSOR

Model No.

919.195414

=Safety Guidelines

=Assembly

= Operation

=Maintenance

=Troubleshooting

= Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

N033892 o9/o2/o9

WARRANTY ................................................ 2

SPECiFiCATiON CHART ...................................... 3

SAFETY GUiDELiNES - DEFiNiTiONS ........................... 3

iMPORTANT SAFETY iNSTRUCTiONS ........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE ............................................... 9

ASSEMBLY ............................................ 10-11

iNSTALLATiON ......................................... 11-14

OPERATION ............................................ 15-17

MAINTENANCE ......................................... 18-21

SERVICE AND ADJUSTMENTS ............................ 22-23

STORAGE ................................................ 23

TROUBLESHOOTING GUIDE .............................. 24-26

REPAIR PARTS ......................................... 28-31

ESPAI_IOL .............................................. 32-56

NOTES ............................................ 27, 57-58

REPAIR PROTECTION AGREEMENTS ......................... 59

HOW TO ORDER REPAIR PARTS ...................... Back Cover

CRAFTSMAN FULL WARRANTY

If this Craftsman product fails due to a defect in material or workmanship within

one year from the date of purchase, call 1-800-4-MY-HOME to arrange for free

repair (or replacement if repair proves impossible).

This warranty applies for only 90 days from the date of purchase if this product

is ever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2- ENG

Model No. 919.195414

Running HP 1.8 *

Bore 2.875" (73.0 mm)

Stroke 2.0" (50.8 mm)

Voltage-Single Phase 120/240

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 25 gallons (94.6 L)

Approximate Cut-in Pressure 120 psi

Approximate Cut-out Pressure 150 psi

SCFM @40 psi 7.4 *

SCFM @90 psi 5.8 *

* Tested per ISO 1217

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

_ Indicates an

imminently _ Indicates a potentially

hazardous situation

hazardous situation which, if not which, if not avoided, may result in

avoided, will result in death or

serious injury, minor or moderate injury.

indicates a _ indicates a practice not

potentially related to personal

hazardous situation which, if not

iavoided, could result in death or injury which, if not avoided, may result

iserious injury, in property damage.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

Some dust contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm such

as asbestos and lead in lead based paint.

To reduce the risk of injury, read the instruction manual._i_J_

SAVE THESE INSTRUCTIONS

3- ENG

_ RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN

• It is normal for electrical contacts

within the motor and pressure

switch to spark.

oIf electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing

fire or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could

cause fire.

Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

HOW TO PREVENT IT

• Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

• If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in

a secure location away from

compressor.

• Never place objects against or on

top of compressor.

•Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Always remain in attendance with

the product when it is operating.

Always turn off and unplug unit

when not in use.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit in any confined area. Store

indoors.

__ RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from

the air tank. Breathing these

contaminants can cause serious

injury or death.

HOW TO PREVENT iT

• Air obtained directly from the

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

4- ENG

• • Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

R sKoFBURSTING

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and

poisons.

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety

Commission published Release # 02-108 concerning air compressor tank

safety:

Air compressor receiver tanks do not have an infinite life. Tank life is

dependent upon several factors, some of which include operating conditions,

ambient conditions, proper installations, field modifications, and the level of

maintenance. The exact effect of these factors on air receiver life is difficult to

predict.

If proper maintenance procedures are not followed, internal corrosion to the

inner wall of the air receiver tank can cause the air tank to unexpectedly rupture

allowing pressurized air to suddenly and forcefully escape, posing risk of injury

to consumers.

Your compressor air tank must be removed from service by the end of the year

shown on your tank warning label.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

Failure to properly drain condensed • Drain air tank daily or after each use.

water from air tank, causing rust If air tank develops a leak, replace it

and thinning of the steel air tank. immediately with a new air tank or

replace the entire compressor.

Modifications or attempted repairs • Never drill into, weld, or make any

to the air tank. modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

Unauthorized modifications to • The air tank is designed to withstand

the safety valve or any other specific operating pressures.

components which control air tank Never make adjustments or parts

pressure, substitutions to alter the factory set

operating pressures.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury. Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's

toys, footballs, basketballs, etc.

5- ENG

Tires:

* Over inflation of tires could result in * Use a tire pressure gauge to check

serious injury and property damage, the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate tires

can fill small tires very rapidly. Adjust

pressure regulator on air supply to

no more than the rating of the tire

pressure. Add air in small increments

and frequently use the tire gauge to

RiSKoFELECTRICALSHOCK

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

• Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to Grounding instructions

paragraph in the Installation

section.

HOW TO PREVENT iT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical

circuit to which the compressor is

connected provides proper electrical

grounding, correct voltage and

adequate fuse protection.

__ iSK OF SERIOUS iNJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN

Oil can leak or spill and could

result in fire or breathing hazard;

serious injury or death can result.

oil leaks will damage carpet, paint

or other surfaces in vehicles or

trailers.

HOW TO PREVENT iT

Always place compressor

on a protective mat when

transporting to protect against

damage to vehicle from leaks.

Remove compressor from vehicle

immediately upon arrival at your

destination.

6- ENG

__ RiSK FROM FLYING OBJECTS

HOW TO PREVENT iT

= Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

RISKOFHOTSURFACES

HOW TO PREVENT IT

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

WHAT CAN HAPPEN

Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

HOW TO PREVENT IT

Never operate the compressor

with guards or covers which are

damaged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by authorized

service center personnel.

7- ENG

[__ RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN

Unsafe operation of your air

compressor could lead to serious

injury or death to you or others.

HOW TO PREVENT iT

• Review and understand all

instructions and warnings in this

manual.

• Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with a fire

extinguisher.

• Do not operate machine with

missing, broken, or unauthorized

parts.

RiSK OF INJURY FROM LIFTING

WHAT CAN HAPPEN

Serious injury can result from

attempting to lift too heavy an

object.

HOW TO PREVENT iT

The compressor is too heavy to

be lifted by one person. Obtain

assistance from others before

lifting.

' "" "' RiSK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

= Under some conditions and = Always wear certified safety

duration of use, noise from this equipment: ANSi S12.6 (S3.19)

product may contribute to hearing hearing protection.

loss. SAVE THESE INSTRUCTIONS

FOR FUTURE USE

8- ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL_*, CUL, ETL_*>*,CETL, have

been evaluated by ©SHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

*UL_ is a registered trademark of

Underwriters Laboratories and ETL_'_

is a registered trademark of Electrical

Testing Laboratories.

Cut=in Pressure: While the motor

is off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut=Out Pressure: When an air com-

pressor is turned on and begins to

run, air pressure in the air tank begins

to build. It builds to a certain high

pressure before the motor automati-

cally shuts off, protecting your air tank

from pressure higher than its capacity.

The high pressure at which the motor

shuts off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose: 1/4" (6.4 mm), 3/8"

(9.5 mm) or 1/2" (12.7 mm) I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

The use of any

other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

This air compressor pump is capable maintained; that is, the air compres-

of running continuously. However, sor pump should not run more than

to prolong the life of your air com- 30-45 minutes in any given hour.

pressor, it is recommended that a

50%-75% average duty cycle be

9- ENG

CONTENTS OF CARTON

1 - Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

1- Handle

1 - Handle Grip

2 - Cap Screws

2 - 1/4-20 Hex Nuts

2 - Retainer Clips

2 - Flat Washers

2 - Rubber Bumpers

2 - Screws, 1/4-20 x 3/4" (19 ram)

TOOLS REQUIRED FOR

ASSEMBLY

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

UNPACKING

Remove unit from carton and discard

all packaging. NOTE: Save all parts

bags.

TO iNSTALL HANDLE

The wheels and

handle do not

provide adequate clearance, stability,

or support for pulling the unit up and

down stairs or steps. The unit must be

lifted or pushed up a ramp. Do not lift

the unit by the manifold assembly, the

unit could be damaged.

To make installation easier,

submerge handle grip into warm

soapy water. Remove handle grip

from soapy water and slide onto

handle.

Insert the open end of the

handle under the saddle. Before

attaching handle, you may have

to pull the open ends of the

handle apart so they fit tightly

against the side of the saddle.

Looking in from the open end of

the saddle, position the handle

toward the two bent tabs, on the

inside walls of the saddle.

Open End

Of Handle

3. Slowly push the open ends of the

handle onto both tabs at the same

time. Continue pushing the handle

into the saddle until the holes on

the side of the saddle and handle

are in line.

Saddle Hole

Bent Tabs

4. Guide the straight end of each

retaining clip through the saddle

hole and both handle holes.

5. Rotate each retaining clip and

press down until it snaps into

place over the handle.

Retaining

Clip

6. If the handle has excessive move-

ment, it is improperly installed.

Check the following.

10- ENG

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