Craftsman 919.165190 Manuel utilisateur

Owner’s Manual

Permanently Lubricated

Single Stage

Vertical Portable

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

• Español

Model No.

919.165190

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

D24588 Rev. 4 9/23/02

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

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D24588

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-23

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27

ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-49

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . .back cover

WARRANTY

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

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SPECIFICATION TABLE

Model No. 919-165190

Max. Developed HP 5.5

Bore 2.38"

Stroke 1.35"

Voltage-Single Phase 120V/60Hz

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 25 gallons

Approximate Cut-in Pressure 110

Approximate Cut-out Pressure 135

SCFM @ 40 psig 8.4

SCFM @ 90 psig 6.2

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminent-

ly hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situ-

ation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you rec-

ognize this information, we use the symbols below. Please read the manual and pay attention to these

sections.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other con-

struction activities contains chemicals known (to the State of California) to cause

cancer, birth defects or other reproductive harm. Some example of these chemicals are:

●lead from lead-based paints

●crystalline silica from bricks and cement and other masonry products

●arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of per-

sonal injury.

Refer to Glossary for abbreviations.

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D24588

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

It is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor venti-

lation openings will cause serious over-

heating and could cause fire.

Unattended operation of this product

could result in personal injury or prop-

erty damage. To reduce the risk of fire,

do not allow the compressor to operate

unattended.

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the ventila-

tion openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

5- ENG D24588

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

WARNING: Risk from Flying Objects

HOW TO PREVENT IT

WHAT CAN HAPPEN

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed, result-

ing in property damage or personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Drain tank daily or after each use. If

tank develops a leak, replace it immedi-

ately with a new tank or replace the entire

compressor.

1. Failure to properly drain con-

densed water from tank, causing

rust and thinning of the steel tank.

2. Modifications or attempted repairs

to the tank.

3. Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

Never drill into, weld, or make any modi-

fications to the tank or its attachments.

4. Excessive vibration can weaken

the air tank and cause rupture or

explosion

The tank is designed to withstand specific

operating pressures. Never make adjust-

ments or parts substitutions to alter the

factory set operating pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommenda-

tion and never exceed the maximum

allowable pressure rating of attachments.

Never use compressor to inflate small

low pressure objects such as children’s

toys, footballs, basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated acces-

sories, tires, and other inflatables can

cause them to explode or fly apart, and

could result in serious injury.

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D24588

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risk to Breathing

WARNING: Risk of Electrical Shock

HOW TO PREVENT IT

WHAT CAN HAPPEN

HAZARD

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used properly

it may cause electric shock.

Repairs attempted by unqualified per-

sonnel can result in serious injury or

death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with protec-

tive covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local electri-

cal codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse pro-

tection.

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid parti-

cles from the tank. Breathing these con-

taminants can cause serious injury or

death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breath-

ing, suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to all applica-

ble local and federal codes prior to

human consumption.

Work in an area with good cross venti-

lation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/ MSHA

approved respirator designed for use

with your specific application.

7- ENG D24588

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: RISK OF BURNS

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: RISK FROM MOVING PARTS

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if they

come into contact with you or your cloth-

ing.

HAZARD

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to mov-

ing parts and can result in serious injury.

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAM-

AGE WHEN TRANSPORTING COMPRESSOR

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. Oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

Always place compressor on a protec-

tive mat when transporting to protect

against damage to vehicle from leaks.

Remove compressor from vehicle immedi-

ately upon arrival at your destination.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

8- ENG

D24588

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: RISK OF UNSAFE OPERATION

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air compres-

sor at all times.

Do not operate the product when

fatigued or under the influence of alco-

hol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire extin-

guisher.

Do not operate machine with missing,

broken, or unauthorized parts.

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HAZARD

9- ENG D24588

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off, protecting your air

tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or 1/2" I.D. in

various lengths

DUTY CYCLE

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

10- ENG

D24588

Assemble Wheels

It will be necessary

to brace or support

one side of the air compressor

when installing the wheels because

the air compressor will have a ten-

dency to tip.

1. Attach wheels with shoulder

bolts and nuts as shown.

2. Tighten securely. NOTE: The air

compressor will sit level if the

wheels are properly installed.

The wheels and

handle do not pro-

vide adequate clearance, stability

or support for pulling the unit up

and down stairs or steps. The unit

must be lifted, or pushed up a

ramp.

Assemble Rubber Feet

1. Attach rubber feet with the

screws provided as shown in

previous figure.

2. Tighten securely.

Rubber

Feet

Screw

Nut

Wheel Shoulder

Bolt

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove all packaging leaving

the air compressor on the pallet.

2. Remove and discard the (4)

screws holding the air compres-

sor to the pallet.

It may be neces-

sary to brace or

support one side of the air com-

pressor when removing the pallet

because the air compressor will

have a tendency to tip.

3. Carefully remove the air com-

pressor from the pallet.

Screws

Contents of Carton

1 - Air Compressor

2 - Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75

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