Clevertronics CBULKy Series Instructions d'installation et d'utilisation

1942842

V1.0

8 June 2021

UK Instruction Sheet Template – V1.1 – Updated: 20/11/2020

Clevertest and Clevertest Plus

Refer to the supplementary operation guide supplied with the Product.

After Power ON, the Status LED on a Clevertest Plus enabled fitting will display a rapid Green or Red

flashing for a period up to 2 minutes.

Maintained fittings (CBULKM-xx) cannot be scanned with a camera using the Clevertest Plus App as the

maintained light source interferes with the camera scanning function. To register the fitting manually

enter the serial number from the QR code and visually read the test result and enter manually into

Clevertest Plus App.

Zoneworks, HIVE and DATA Monitored Options

Fittings with part numbers -ZW, -HVG, -DATA are fitted with Zoneworks communications modules

(nodes). These fittings are monitored using either Powerline Carrier Technology that utilize the power

cable to provide data communication, RF transceiver modules operating in the ISM band or a dedicated

data cable to/from data routers installed on a dedicated data trunk connected to a central Server (can also

be connected via Ethernet/Internet/Fibre). Zoneworks software on the server is used to monitor,

coordinate testing and collate test data from each fitting. Zoneworks Fittings can be commissioned by a

single push of the test switch or by scanning the supplied barcode. The LED Test Switch indicator provides

a multifunction indication of the status of the fitting during testing and normal operation:

Option

State

LED Operation

ZW, HVG, DATA

Commissioned

LED on Solid (Green)

ZW, DATA Un-commissioned

Batt plugged-in:

yellow 1s, green 1s

Batt unplugged:

red 1s, off 1s

HVG Un-commissioned

With network connectivity

Batt plugged-in: yellow 1s, green 1s

Batt unplugged:

red 1s, off 1s

HVG Un-commissioned

Without network connectivity

Batt plugged-in: yellow 250mS, green

250mS, yellow 250mS, green 250mS,

green 1s

Batt unplugged: red 250mS, off

250mS, red 250mS,off 250mS, off 1s

ZW, DATA

Emergency Light Test In Progress

LED flashes at yellow 5s , 0ff 1s

HVG

Emergency Light Test In Progress

LED flashes at yellow 1s , 0ff 1s

In the case of the DATA version a 2-way “figure 8” cable and terminal block facilitates the connection to

the DATA network via a multi-drop bus (daisy chain connection). For further information of installation of

a Zoneworks system, please refer to the Zoneworks Users Guide and Commissioning Guide (incl. DATA

version)

DALI EM Option

Luminaires with part numbers having -DALI are fitted with DALI modules (nodes) that facilitate

connection and integration to 3rd Party Lighting Control Systems. Before installing the -DALI fitting

please confirm that the Lighting Control System has the capability to monitor DALI Emergency

Luminaires. The -DALI fitting will be addressed and configured into the control system by the Lighting

Control System Commissioning Technicians and not Clevertronics

State

LED Operation

Commissioned/ Un-commissioned

LED on Solid (Green)

Emergency Light Test in progress

LED flashes at 1s On (Yellow) & 1s Off

“IDENTIFY COMMAND”

Fitting goes into emergency mode for 10 seconds

A 2-way “figure 8” cable and terminal block facilitates the connection to the DALI network OR a

5/6way “structured wiring system” lead and plug facilitating the power and DALI connection. DALI

connections are marked as Da Da.

Note:

This luminaire (with reinforced insulation between control/LED terminal and AC supply) contains non-

user replaceable light source and battery - to be replaced (if required, refer installation instructions for

battery replacement) by Clevertronics service personnel/agents or a registered electrician.

LED Emergency Bulklite

Installation & Maintenance Instruction Leaflet

Australia (Head Office)

Website: www.clevertronics.com.au

Email: info@clevertronics.com.au

Phone: +61 3 9559 2700

Fax: +61 3 9559 2799

UK OFFICE

Website: www.clevertronics.co.uk

362 Stockley Close

West Drayton UB7 9BL

Phone: 01895 430 255

NOTE: Standard product codes with this symbol are

enabled with Clevertest Plus capability. Please refer to the

operation guide supplied with the product for details.

IP65

Models:

CBULKy-xx

Testing:

Options:

Manual Test

xx = Blank

Non-Maintained

y=Blank

Zoneworks

xx = ZW

Maintained

y=M

Z/W DATA

xx = DATA

Zoneworks HIVE

xx = HVG

DALI Registered.

xx = DALI

Spare Parts:

8050790

HWSUB: CT10754-D2 LED Strip - 2835 LP/L10

8002964

PCA: CT10142-L9 6C150 CTP DALI HVG ZW 250mA Batt

1550231

BATT:LP 3.2V 6400mAh.200mm lead, No Brkt

Important:

It is illegal for anyone, except for a licensed electrician to install or maintain this product. Before installation,

ensure that the electricity supply has been switched off and isolated. Installation must be carried out in

accordance with the relevant British Standards.

Caution:

On many building sites, power circuits may be cut off in an uncontrolled and repetitive basis during

construction. As a result, any Exit & Emergency Units, on these circuits, will have their batteries discharged

or “cycled”. The Li-ion battery in the Exit & Emergency Unit has been selected to give excellent long life

performance in a controlled IEC 60598-2-22 testing environment. Excessive battery cycling will reduce

through-life performance and may lead to premature battery failure. Battery warranty claims, as a result

of such abuse, are specifically EXCLUDED from Clevertronics warranty terms.

1942842

V1.0

8 June 2021

UK Instruction Sheet Template – V1.1 – Updated: 20/11/2020

Installation:

This CBULK Surface Mount Emergency Luminaire can be installed on solid or T-BAR ceilings/surfaces or

used to replace an existing unit.

•Locate the installation position.

•Remove the diffuser by levering the 4 clips holding the diffuser (see Below image on how to do

this).

•Remove Geartray by undoing the 2 screws holding it in place (using a suitable screwdriver)

•Pre-drill mounting holes (Image showing it below).

•Mount base plate and use suitable fixings to secure the base plate into the pilot holes (including

consideration of maintaining the IP rating)

•Bring in supply cables via the rear entry hole or via the ends of the base you will need to drill a

suitable hole where cable entry is required).

•Terminate the supply cables to the unswitched Live, Neutral & Earth Loop terminals (in the case

of the –DALI or –DATA fittings terminate the DALI or DATA cable to the terminals marked Da

Da or DATA).

•Ensure the Battery is connected.

•Push the gear tray back into position and secure in place using the two screws.

•Install the diffuser by pushing it down and squeezing the clips together. Verify that all 4 clips are

properly engaged this is ensure the IP seal is (image below)

If the CTP capabilities are activated, please affix the CTP status label to a visible surface and Four

Segment Marking on the product will include an “F” in third segment block.

Dimensions:

Non-Maintained/Maintained Mode selection

To Change the mode of operation from Non-Maintained to maintained

place the jumper across the J4. Image to the right.

NOTE: If you change the product from Non-Maintained to Maintained

update the Four Segment Marking on the product to include an “1” in

Second segment block.

Securing the Diffuser

To secure the diffuser you can add the provided screw and nut. To do this add

the nut into the slot provided in the base then use the screw to fix in place.

Battery Replacement:

1. Prior to any work, isolate the power to the luminaire that requires battery replacement

2. Open the fitting by removing the diffuser, see images in installation instruction.

3. Remove the Geartray. Support gear tray while removing the screws

4. Remove the Battery Connector from the Emergency PCA.

5. Remove the battery from the gear tray by removing mounting screws.

6. Replace battery, re-install screws and connect to Emergency Driver.

7. Refit Gear Tray, and diffuser.

Testing Procedure:

When the unit is connected to the un-switched live, it must be allowed to charge the battery for at least

24 hours. Conduct the following tests:

•The emergency lamp must illuminate for at least 180 min after disconnection from the mains. If the

unit fails to illuminate for the requisite time, remedial action must be taken to repair the situation

and once completed, the unit must pass a subsequent test.

•Press and hold Test Button or switch Off Mains Supply, check that the emergency lamp is On.

Release the Test Button or Switch On Mains Supply, check that the emergency lamp is Off (Non-

maintained operation).

Trouble Shooting:

Below are a list of common problems and their possible causes.

Fault: The Green LED Test Switch indicator is not illuminated.

Check: A.C. is connected and is turned on.

Battery is connected

Test Switch for damage.

Fault: Lamp does not illuminate in emergency mode.

Check: A.C. is connected.

Lamp is correctly inserted.

Battery is connected

Fault: Lamp illuminates in emergency mode, but only stays on for a short period.

Check: Battery has been allowed to charge for at least 24 hours.

Battery for damage.

Warranty:

For Product Warranty information and Terms and Conditions of Sales please refer to our website

https://clevertronics.co.uk/product-warranty-statement/

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