Clarke Raider 55 Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

0112

3HP DIRECT DRIVE COMPRESSOR

MODEL NO: RAIDER 55, RAIDER 100, RAIDER 105

PART NO: 2225800, 2225805, 225810

INTRODUCTION

Thank you for purchasing this CLARKE 3HP Direct Drive Compressor.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

PARTS AND SERVICING

For Parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: Service@clarkeinternational.com

SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay attention

to the following safety rules

1. Compressed air is dangerous, NEVER direct a jet of air at people or animals, and

NEVER discharge compressed air against the skin.

2. DO NOT operate your compressor with any guards removed.

3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If

problems occur, contact your Clarke dealer.

4. Before carrying out any maintenance, ensure the pressure is expelled from the air

receiver, and the machine is disconnected from the electrical supply.

5. DO NOT leave pressure in the receiver overnight, or when transporting.

6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory

set, and clearly marked on the machine.

7. DO NOT operate in wet or damp conditions. Keep the machine dry at all times.

Similarly, a clean atmosphere will ensure efficient operation. Do not use in dusty or

otherwise dirty locations.

8. Some of the metal parts can become quite hot during operation. Take care not to

touch these until the machine has cooled down.

9. Always set the pressure regulator to the recommended setting for the tool.

10. When spraying flammable materials e.g. cellulose paint, ensure that there is

adequate ventilation and keep clear of any possible source of ignition.

11. Before spraying any material always consult paint manufacturers instructions for

safety and usage.

12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will

protect you against paint spray and/or fumes.

13. Do not exert any strain on electrical cables and ensure that air hoses are not kinked

or wrapped around machinery etc.

14. When disconnecting air hoses or other equipment from your compressor ensure that

the air supply is turned off at the machine outlet and vent all pressurised air from

within the machine and other equipment attached to it.

15. Make sure that children and animals are kept well away from the compressor and

any equipment attached to it.

16. Always ensure that all individuals using the compressor have had the necessary

training and have read and fully understand these operating instructions.

17. Ensure that any equipment or tool used in conjunction with your compressor, has a

safe working pressure exceeding that of the machine.

18. Exercise caution when transporting the machine to avoid tipping the machine over.

19. Permanently installed systems should be installed by a competent engineer.

20. These Machines produce noise levels in excess of 70dB(A). Persons working in the

vicinity of the machine must be provided with suitable ear protection.

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a

Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

INSTALLATION

Take care when lifting the compressor from the packaging.

After removing the compressor from its packaging, check the integrity of the

unit, making sure it has not been damaged in transit.

Before connecting your compressor to the mains supply, check the following:-

• Firstly, ensure the compressor is on level ground. Do not allow it to

run if it is standing on an incline.

• Check that the mains voltage corresponds with that shown on the

data label on the compressor.

• The ON/OFF switch is in the OFF (pressed down) position.

MOVING THE AIR COMPRESSOR

Before moving the compressor, switch off and disconnect it from the mains

power supply.

• Always use the handle.

• Do not lift by (or put strain on) fittings, valves or hoses.

• Take care when moving the compressor to avoid damaging the

valves or fittings.

The compressor is heavy, get assistance when lifting or moving this compressor

to avoid personal injury.

FIT THE AIR FILTERS

1. Screw the air filter into postion as

shown.

• The air filters should be hand

tight, Do not over tighten.

Warning: Before assembling and using the air compressor, make sure

that you have read and understood all of the safety instructions.

BEFORE USE

If the compressor has not been used for 24 hours or more, open the drain valve

to drain any condensate which may have accumulated. See page 8

CHECK THE OIL LEVEL

The compressor is supplied without any

oil inside.

1. Make sure that the oil level is half

way up the oil sight glass.

2. If not, remove the oil cap and top

up the reservoir.

• Only use SAE30 compressor oil,

available from your Clarke

Dealer

Part No. 3050801).

ATTACH AIR TOOLS

Attach the air hose to the regulator

(if fitted).

WARNING: BEFORE CONNECTING ANY AIR TOOLS, MAKE SURE YOU

HAVE READ ANY INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE

THAT THE TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE

SPECIFICATIONS.

OPERATION

1. Insert the mains plug into the mains socket and switch on the power.

• The mains voltage must be 230V.

2. Lift the red On/Off switch.

• The compressor will make a

continuous loud noise when the

tank is charging - this is normal.

• The compressor will charge the

main tank to 8 bar (116 psi) then

switch off.

• The compressor will restart

automatically whenever the

pressure in the main tank falls

below a certain level.

3. Check the safety valve daily by

pulling on the ring attached.

• Air should be released you pull

the ring and stop when

released.

• If the valve does not operate as

described, or if the valve is

stuck, it must be replaced by

qualified service personnel

before using the compressor.

4. Select the pressure you need using

the pressure regulator. (if fitted)

WARNING: DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.

SHUTTING DOWN THE COMPRESSOR

1. Press down on the on/off button to

turn the compressor OFF.

2. Set the pressure regulator to its

lowest setting, i.e. fully

anticlockwise (if fitted) .

3. Trigger the equipment (spraygun,

air tool etc), to release air from the

air hose before disconnecting the

hose from the machine.

4. Disconnect the compressor for the

mains supply.

• You should never leave the compressor air tank unattended while

under pressure.

• Always release the pressure from the tank when not in use or prior to

storage, as described in the following section.

DRAINING THE TANK

1. Turn the compressor off and

disconnect from the mains

supply.

• Place a suitable container

beneath the compressor to

catch any condensation.

2. Carefully undo the drain valve, If

you hear a hissing noise, this is the

sound of the reservoir

depressurising.

3. When the tank has drained fully, re-tighten the drain valve.

CAUTION: YOU MUST DRAIN THE TANK AFTER USE AND BEFORE YOU

STORE YOUR COMPRESSOR..

REMOVING TOOLS FROM THE AIR HOSE

1. Press the red On/Off switch down

to the OFF position to stop the

compressor.

2. Set the pressure regulator to its

lowest setting, i.e. fully

anticlockwise (if fitted).•

3. Trigger the equipment (spraygun,

air tool etc), to release air from the

air hose before disconnecting the

hose from the machine.

RESET BUTTON

This compressor is equipped with a

thermal overload device, which

operates as a safety device to

protect the motor.

When the motor overheats for any

reason, the overload cutout

automatically cuts the power thereby

preventing damage to the motor.

Wait around 5 minutes for the motor

to cool and press the reset button.

If you restart the compressor and the overload cutout activates again, switch

off the compressor, remove the plug from the mains and have your

compressor checked by a qualified service agent.

WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE

ATTEMPTING TO REMOVE OR REPLACE A TOOL.

MAINTENANCE

CHECKING THE OIL LEVEL (DAILY)

Ensure the oil level is between the min and max marks on the dipstick and top-

up if necessary.

• Only use SAE30 compressor oil, available from your Clarke Dealer

(Part No. 3050801).

DRAIN THE TANK (DAILY)

After use, always open the drain valve to ensure that any condensate is

drained off.

CLEANING THE AIR INTAKE FILTER (MONTHLY)

The air intake filter should be inspected on a MONTHLY basis, and more often

in dusty conditions,

Air Filter Cover

Pull the filter cover away from the

compressor as shown.

Air Filter

Remove the sponge filter from the

filter cover.

3. Clean the sponge and the filter

cover using a soft brush.

• If necessary, the sponge filter

may be gently washed in warm

soapy water,.

• Rinse and allow the filter to dry

thoroughly before refitting.

4. Ensure that the filter and filter cover is then placed back into its original

position.

• If any part of the filter is damaged, you should obtain a

replacement.

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