Clarke MONZA Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1120

AIR COMPRESSOR KIT 230V

MODEL NO: MONZA

PART NO: 1498500

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Air Compressor kit.

The Monza is designed to be used for compressed-air driven tools which can

be driven with an air volume of up to approx 180 L/min (e.g. tyre inflator, blow

gun and paint spray guns such as the CLARKE JSC spray gun etc). A suitable

CLARKE male adaptor will need to be obtained.

Before attempting to operate the product it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the product giving you long and satisfactory service.

SPECIFICATIONS

Model Monza

Part No 1498500

Power supply 230 V / 50 Hz

Dimensions (L x W x H) 435 x 340 x 140 mm

Ingress Protection class IP20

Insulation class II

Weight 5.77 kg

Duty cycle S3 /15% (1.5 min on/8.5 min off)

Extending cable length 5.3M

Gauge maximum pressure 12 Bar/170 psi

Max working pressure 8 Bar/116 psi

Max flow rate 180L/min (6.35 CFM)

Operating temperature +5o+40oC

Sound power level 93.7 dB LwA

Sound pressure level 77 dB LpA

Guaranteed Sound Power Level 97 dB LwA

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

GENERAL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.

Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.

Distractions can cause loss of control.

3. The compressor should only be used in areas with adequate ventilation

and should not be exposed to heat or used near flammable substances

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense

when operating the compressor. DO NOT use the compressor while you are

tired or under the influence of medication, drugs or alcohol. A moment of

inattention can result in personal injury.

2. ALWAYS use eye protection when operating compressed air equipment,

and ensure that others in the work area are protected from flying particles

from the front and from the side.

3. ALWAYS protect yourself against electric shock. Never operate the

compressor in wet or damp locations.

4. NEVER over-reach. Keep your proper footing and balance at all times to

enable better control of the compressor in unexpected situations.

5. NEVER attempt any complex repairs yourself. If you have a technical

problem contact your local CLARKE dealer.

6. ALWAYS store the compressor out of reach of children.

7. ALWAYS protect your hearing. Ear protection should be worn when

operating this compressor.

8. NEVER direct the air stream at people or animals as injury may result.

Compressed air can cause soft tissue damage and propel dirt and other

particles at high speed.

9. NEVER insert your fingers or other objects inside the motor housing. NEVER

operate the compressor without the cover in place.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO USE

THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL MACHINE USE AND CARE

1. Prior to use, all operators should become familiar with the instructions in this

booklet especially the ON/OFF switch for emergency stopping.

2. ALWAYS maintain the compressor with care and keep it clean for best /

safest performance.

3. NEVER use this compressor if any part is damaged. Have it inspected and

repaired by your CLARKE dealer.

4. NEVER attempt to modify the air compressor, fittings or attachments in any

way. Doing so will invalidate the guarantee and could result in personal

injury.

5. NEVER abuse the power cable. NEVER pull on the cable when removing

the plug from the socket, or lift the compressor by the power cable.

6. ONLY use extension leads that are of an appropriate power rating and

suitable for the work environment. Extension leads must have an earth

connection. Inspect the extension lead regularly and replace if damaged.

7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses

with a rated pressure of 8 bar or more should be used. NEVER attempt to

repair damaged hoses.

8. NEVER abuse the compressor by standing on it.

AIRLINE HOSES

1. ALWAYS ensure that equipment or power tools used in conjunction with the

compressor have a safe working pressure exceeding that of the machine.

2. ALWAYS keep the air hose away from any attached power tools and

ensure that the operator is not restricted by the length of the hose.

3. ALWAYS take care when a long air hose is required in the work area as it

presents a trip hazard. Coil the hose away as soon as the job is finished.

4. ALWAYS avoid kinking or trapping the air hose. ALWAYS replace damaged

hoses and never attempt a repair if a leak is detected.

5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or

yank it to disconnect from the air supply. Keep hoses away from heat, oil

and sharp edges. Check hoses for leaks or worn condition before use and

ensure that all connections are secure.

6. ALWAYS ensure that the air supply is turned off at the machine outlet and

any air pressure vented from within the compressor and any attached

equipment when disconnecting air hoses or other equipment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

AIR COMPRESSOR SAFETY INSTRUCTIONS

1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:

This compressor should only be used in an ambient temperature of

between +5oC and +40oC. (NEVER use below freezing temperatures).

2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS

OPERATING ABNORMALLY: If the compressor operates unusually or makes

strange noises, switch off immediately. Arrange repairs with your nearest

CLARKE dealer.

3. BREATHING QUALITY AIR: This compressor should not be used to supply

breathing quality air.

4. AVOID UNINTENTIONAL STARTING: DO NOT move the compressor when it is

connected to the mains power supply.

5. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGE:

NEVER use the compressor if it has been damaged in any way. Have the

compressor repaired by a qualified service engineer. DO NOT use the

compressor if the On/Off switch does not operate correctly.

6. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor air vents clear and free

from dust. Wipe regularly to maintain an adequate supply of air and avoid

using in dusty conditions.

7. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the

mains supply voltage is the same as the voltage shown on the label.

8. When using the compressor for spray painting:

•DO NOT work in enclosed areas or near naked flames.

• Ensure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

•ALWAYS check the safety data sheets for substances being sprayed &

ensure manufacturer’s instructions are followed.

9. TAKE CARE WHEN USING THIS COMPRESSOR TO INFLATE SMALL, LOW-

PRESSURE OBJECTS: Items such as children's toys or footballs can explode if

over-inflated.

10. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF

AT THE MAINS SUPPLY: ALWAYS use the On/Off switch on the compressor

first.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY SYMBOLS

The following safety symbols are shown on the product and/or it’s packaging.

Please read all of the safety and operating instructions carefully before using

this product.

Read this instruction booklet carefully before positioning,

operating or adjusting the compressor.

Safety goggles should be worn

Ear defenders should be worn.

This compressor produces a high sound level during operation.

Ear protection should be worn.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent reset.

Do not carry the compressor while it is connected to the power

source.

Risk of electric shock. The compressor must be disconnected

from the mains supply before removing any covers. Do not use

in a damp environment.

This compressor should never be stopped suddenly by

unplugging from the mains supply. This increases the risk of

accidental startup.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked Nor coloured Black.

•TheBrown wire must be connected to the terminal marked Lor coloured Red

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

This symbol indicates that this is a Class II product, and does not

require an earth connection.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

1 Power cable 8 Base for triple adaptor

2On/Offswitch 9Dustblowingnozzle

3 Carrying handle 10 Basketball needle

4 Air hose with quick lock coupling 11 Bicycle tyre adaptor

5 Compressed air pistol 12 Balloon adaptor

6 Pressure gauge 13 Large adaptor

7 Triple adaptor

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

PREPARATION FOR USE

UNPACKING

After removing the compressor from its packaging, check that it has not been

damaged in transit. Report any damage immediately to the dealer where the

item was purchased.

POSITIONING THE COMPRESSOR

1. Position the compressor near the point of work.

2. Avoid long air lines and extension cables if possible.

3. Make sure that the intake air is dry and dust free.

4. DO NOT use the compressor in a damp or wet room. The compressor should

only be used with good ventilation and an ambient temperature from

+5oC to 40oC). There must be no dust, acids, vapours, explosive gases or

flammable gases in the room.

5. NEVER use the compressor in areas where work is conducted with sprayed

water.

This compressor should be positioned on a stable, flat surface.If placed on a

shelf or raised off the ground, it should be secured appropriately to prevent it

from falling off during use.

6. DO NOT cover the compressor. Always position it with good all-round air

ventilation.

7. When moving the compressor;

•ALWAYS use the handle

•DO NOT lift by (or place a strain on) the airline fittings or hoses

•ALWAYS ensure it is switched off and disconnected from the power supply

CONNECTION AND START UP

1. Ensure the ON/OFF switch is in the OFF “O” position, then plug in the

compressor and switch ON at the mains supply.

WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU

HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. Connect either the tool supplied, or another power

tool of your choice using the plug-in connector.

Connect the desired adaptor as shown.

3. Insert the nipple of the air tool into the quick-lock

coupling of the air hose.

• The quick-lock sleeve will spring forward

automatically connecting the accessory.

4. To disconnect the air tool, pull back the sleeve on

the quick-lock coupling and remove the tool.

Keep your hands well away from the air being expelled. Remember,

compressed air is DANGEROUS

WARNING: BEFORE CONNECTING ANY AIR TOOL, MAKE SURE YOU HAVE

READ AND FULLY UNDERSTOOD THE MANUFACTURER’S INSTRUCTION

BOOKLET FOR THE AIR TOOL BEING USED. ALSO ENSURE THAT THE AIR

TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE

SPECIFICATIONS.

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