Clarke CHAMP Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0618 Issue 3

AIR COMPRESSOR

MODEL NO: CHAMP

PART NO: 2320215 (230V) & 2320220 (110V)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

INTRODUCTION

Thank you for purchasing this CLARKE Air Compressor.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.

Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.

Distractions can cause loss of control.

3. The compressor should only be used in areas with adequate ventilation

and should not be exposed to heat or used near flammable substances

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense

when operating the compressor. Do not use the compressor while you are

tired or under the influence of medication, drugs or alcohol. A moment of

inattention can result in personal injury.

2. ALWAYS use eye protection when operating compressed air equipment,

and ensure that others in the work area are protected from flying particles

from the front and from the side.

3. ALWAYS protect yourself against electric shock. Never operate the

compressor in wet or damp locations.

4. NEVER over-reach. Keep your proper footing and balance at all times to

enable better control of the compressor in unexpected situations.

5. NEVER attempt any complex repairs yourself. If you have a technical

problem contact your local Clarke dealer.

6. ALWAYS store the compressor out of reach of children.

7. ALWAYS protect your hearing. Ear protection should be worn when

operating this compressor and it’s associated power tools.

8. NEVER direct the air stream at people or animals, as injury may result.

Compressed air can cause soft tissue damage and propel dirt and other

particles at high speed.

9. NEVER insert your fingers or other objects inside the motor housing. Never

operate the compressor without the cover in place.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO

OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

10. NEVER touch hot surfaces. During operation, the motor, connections,

compressor body, cylinder head and tubes may get hot. Do not touch

these until the compressor has cooled down.

GENERAL MACHINE USE AND CARE

1. Prior to use, all operators should become familiar with the instructions in this

booklet especially the ON/OFF switch for emergency stopping.

2. ALWAYS maintain the compressor with care and keep it clean for best /

safest performance.

3. NEVER use this compressor if any part is damaged. Have it inspected and

repaired by your Clarke dealer.

4. NEVER attempt to modify the air compressor, tank, fittings or attachments in

any way. Doing so will invalidate the guarantee and could result in

personal injury.

5. NEVER abuse the power cable. Never pull on the cable when removing the

plug from the socket, or lift the compressor by the power cable.

6. ONLY use extension leads that are of an appropriate power rating and

suitable for the work environment. Extension leads must have an earth

connection. Inspect the extension lead regularly and replace if damaged.

7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses

with a rated pressure of 10 bar, or more should be used. Never attempt to

repair damaged hoses.

8. NEVER abuse the compressor by standing on it.

AIRLINE HOSES

1. ALWAYS ensure that equipment or power tools used in conjunction with the

compressor have a safe working pressure exceeding that of the machine.

2. ALWAYS keep the air hose away from any attached power tools and

ensure that the operator is not restricted by the length of the hose.

3. ALWAYS take care when a long air hose is required in the work area as it

presents a trip hazard. Coil the hose away as soon as the job is finished.

4. ALWAYS avoid kinking or trapping the air hose. Always replace faulty hoses

and never attempt a repair if a leak is detected.

5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or

yank it to disconnect from the air supply. Keep hoses away from heat, oil

and sharp edges. Check hoses for leaks or worn condition before use and

ensure that all connections are secure.

6. ALWAYS ensure that the air supply is turned off at the machine outlet and

any air pressure vented from within the compressor and any attached

equipment when disconnecting air hoses or other equipment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

AIR COMPRESSOR SAFETY INSTRUCTIONS

1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:

This compressor should only be used in an ambient temperature of

between +5OC and +40OC (never at or below freezing temperatures).

2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS

OPERATING ABNORMALLY: If the compressor operates unusually or makes

strange noises, switch off immediately and purge the air reservoir. Arrange

repairs with your nearest Clarke dealer.

3. BREATHING QUALITY AIR: This compressor should not be used to supply

breathing quality air.

4. SAFETY VALVE: Never remove or attempt to adjust the safety valve. The

maximum pressure is factory set. Keep the safety valve free from paint and

other accumulations.

5. AVOID UNINTENTIONAL STARTING: Do not move the compressor when it is

connected to the mains power supply. When connecting the compressor

to the power supply make sure the red button on top of the control box is in

the OFF (down) position.

6. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED

PARTS: Never use the compressor if it has been damaged in any way. Have

the compressor repaired by a qualified service engineer. Do not use the

compressor if the On/Off switch does not operate correctly.

7. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor vents clear and free

from dust. Wipe regularly to maintain an adequate supply of clean air.

Avoid using in dusty conditions.

8. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the

mains supply voltage is the same as the voltage shown on the label.

9. ALWAYS adjust the pressure regulator to the recommended setting for the

particular spray gun or air tool being used.

10. When using the compressor for painting:

• Do not work in enclosed areas or near naked flames.

• Ensure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

• Always check the safety data sheets for substances being sprayed &

ensure manufacturer’s instructions are followed.

11. DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:

Items such as children's toys or footballs can explode if over-inflated.

12. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF

AT THE MAINS SUPPLY: Always use the On/Off switch on the compressor.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

SAFETY SYMBOLS

The following safety symbols are shown on the product or it’s packaging.

Please read all of the safety and operating instructions carefully before using

this product.

Read this instruction booklet carefully before positioning,

operating or adjusting the compressor.

This compressor produces a high sound level during operation.

Ear protection should be worn.

This compressor contains surfaces which may get hot during

operation. Never operate with the motor housing removed.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent reset.

Do not carry the compressor while it is connected to the power

source, or when the receiver is filled with compressed air.

Risk of electric shock. The compressor must be disconnected

from the mains supply before removing any covers. Do not use

in a damp environment.

This compressor should always be started or stopped by means

of the start/stop button located on the control box. this reduces

the risk of accidental start-up.

this compressor should never be stopped suddenly by

unplugging from the mains supply. this increases the risk of

accidental start-up. never abuse the power cable

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If in any doubt, consult a qualified

electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN =

EARTH

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

OVERVIEW

1 Shut-off valve 8 Oil filler/ dipstick

2 Output pressure regulator 9 Anti-vibration feet

3 On/Off switch 10 Drain valve

4 Outlet pressure gauge 11 Compressed air reservoir

5 Reservoir 12 Pressure safety valve

6 Handle 13 Pressure control switch

7 Air filter

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PREPARATION FOR USE

UNPACKING

Take care when lifting the compressor from the packaging and obtain

assistance if necessary to avoid personal injury or damage to the machine.

Always use the handle and frame.

After removing the compressor from its packaging, check that it has not been

damaged in transit. Report any damage immediately to the dealer where the

item was purchased.

POSITIONING THE COMPRESSOR

This compressor should be positioned on a stable, flat surface.

NOTE: Note: the compressor should not be operated on a steep slope or

floor angle of greater than 15O.

If the compressor is placed on a shelf or raised off the ground, it should be

secured appropriately to prevent it from falling off during use.

Do not cover the compressor. Always position it with good all-round air

ventilation.

MOVING THE COMPRESSOR

When moving the compressor;

• Always use the handle.

• Do not lift by (or place a strain on) the airline fittings or hoses.

• Take care to avoid damaging the valves or fittings.

• Always ensure it is switched off and disconnected from the power supply.

WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU

HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS.

CAUTION: NEVER TAKE THE WEIGHT OF THE COMPRESSOR BY HOLDING

THE PRESSURE CONTROL SWITCH OR OTHER ATTACHED PARTS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

CONNECTION AND START UP

Before connecting your compressor

to the mains supply, check the

following:-

• The supply voltage must be 110V

(Champ 110 V - Part No; 2225220)

or 230V (Champ 230 V - Part No;

2225215).

• The ON/OFF switch is in the OFF

(depressed) position.

• The pressure regulator should be

set at its lowest setting, i.e. turned fully anticlockwise. (- & + arrows are

shown on the knob)

• If the compressor has not been used recently, open the drain valve shown

to drain any condensate which may have accumulated. When clear,

close the valve, finger tight.

IMPORTANT: If the receiver is under pressure, keep your hands well away

from the air being expelled. Remember, compressed air is DANGEROUS.

1. Connect a suitable air hose to the

compressor outlet and the other

end to the equipment to be used.

2. Attach the air hose to the air

outlet using the hose nut as

shown.

3. Ensure that the drain valve is

closed finger tight as above.

4. Ensure the ON/OFF switch is in the

OFF position, i.e. pushed down, then plug in the machine and switch ON at

the mains supply.

WARNING: BEFORE CONNECTING ANY AIR TOOL, MAKE SURE YOU HAVE

READ AND FULLY UNDERSTOOD THE MANUFACTURER’S INSTRUCTION

BOOKLET FOR THE AIR TOOL BEING USED. ALSO ENSURE THAT THE AIR

TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE

SPECIFICATIONS.

IF THE PRESSURE RATING OF THE TOOL IS LESS THAN 10 BAR, THE PRESSURE

REGULATOR MUST BE USED TO ADJUST THE OUTPUT PRESSURE.

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