Viessmann VITOSOL300 Manuel utilisateur

VIESMANN

Installation instructions

for heating engineers

Vitosol 300

Type SP3

Vacuum tube collector based on the heat pipe principle

VITOSOL 300

5862 790 GB 5/2005 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and

environmental pollution.

Note

Details identified by the word "Note"

contain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

&Work on gas appliances must only

be carried out by a qualified gas

engineer.

&Work on electrical equipment must

only be carried out by a qualified

electrician.

Regulations

Observe the following when working

on this system

&all legal instructions regarding the

prevention of accidents,

&all legal instructions regarding

environmental protection,

&theCodeofPracticeofrelevant

trade associations,

&all current safety regulations as

defined by DIN, EN, DVGW, TRGI,

TRF, VDE and all locally applicable

standards.

Workingontheheatingsystem

&Isolate the system from the power

supply and check that it is no longer

'live', e.g. by removing a separate

fuse or by means of a mains isola-

tor.

&Safeguard the system against

unauthorised reconnection.

&When using gas as fuel, also close

the main gas shut-off valve and

safeguard against unauthorised

reopening.

Safety instructions

5862 790 GB

Preparing the installation

Earthing and lightning protection of the solar heating system....................... 4

Installation steps

Vertical roof top installation......................................................................... 5

&Component summary............................................................................... 5

&Fitting roof hooks or mounting brackets .................................................... 7

&Fitting the mounting rails.......................................................................... 13

&Fitting the connecting chamber ................................................................ 16

Installation on flat roofs............................................................................... 17

&Component summary............................................................................... 17

&Determining the collector row distance "z"................................................ 18

&Fitting the support frame .......................................................................... 19

&Fitting the mounting rails and connecting chamber ................................... 24

Water connections ...................................................................................... 25

&Installing the connecting chamber ............................................................ 25

&Fitting the connection set ......................................................................... 26

&Fitting the vacuum tubes and collector temperature sensor....................... 28

Installation.................................................................................................. 31

Commissioning and adjustment .................................................................. 32

Index

5862 790 GB

Install an electrical conductor on the

pipework system of the solar circuit in

the lower part of the building in com-

pliance with VDE or local regulations.

The connection of the collector sys-

tem to a new or existing lightning pro-

tection system or the provision of

local earthing must only be carried out

by authorised trained personnel, who

must take into account the conditions

applicable on site.

Earthing and lightning protection of the solar heating system

5862 790 GB

Component summary

Vertical roof top installation

5862 790 GB

Roof tile cover

1Timber

&38 x 58 x 2430 mm

&30 x 100 x 2430 mm

2Roof hooks

3Zinc-plated countersunk chip-

board screw (Spax-s) 6 x 80 mm

4Zinc-plated countersunk chip-

board screw (Spax-s) 5 x 30 mm

Slate cover

5Roof hooks

6Zinc-plated countersunk chip-

board screw (Spax-s) 6 x 30 mm

Corrugated sheet cover

7Roof hooks for corrugated roofing

sheet profile 5 and 6

8Roof hooks for corrugated roofing

sheet profile 8

Plain tile cover

9Roof hooks

4Zinc-plated countersunk chip-

board screw (Spax-s) 5 x 30 mm

Fixing kit without roof hooks

qP Mounting bracket

For all forms of roofing

qQ Clamping bracket

qW T-slot bolt

qE Washer

qR Hexagon nut

qT Mounting rail

qZ Mounting rail with tube holders

qU Retaining plate

qI Connecting chamber

qO Vacuum tube

wP Retaining rubber

Accessories for one collector array

wQ Connecting pipe

wW Thermal insulation

Connection set:

wE Connecting pipe (short)

wR Connecting pipe (long)

wT Locking ring fitting (elbow 90°),

722

wZ Support sleeve

wU U-pipe

wI Thermal insulation cap

wO Fixing screws

eP Strain relief fitting

Vertical roof top installation (cont.)

5862 790 GB

Fitting roof hooks or mounting brackets

Overview —Installation with roof hooks

Dimension x according to the width of

thetilehead.

AVacuum tube

BClamping bolt

CMounting rail with tube holders

DMounting rail

ERoof hooks

FTimber, 38 x 58 mm

(only for roof tiles)

GTimber, 30 x 100 mm

(only for roof tiles)

HRetaining plate

KConnecting chamber

Vertical roof top installation (cont.)

5862 790 GB

Overview —Installation with mounting brackets

(e.g. on sheet steel roofs)

AVacuum tube

BClamping bolt

CMounting rail with tube holders

DMounting bracket

EMounting rail

FRetaining plate

GConnecting chamber

Vertical roof top installation (cont.)

5862 790 GB

Secure the mounting brackets to the

substructure in accordance with the

dimensions given in the illustrations

on page 8 and 10.

Vertical roof top installation (cont.)

5862 790 GB

For installations without roof hooks, mounting brackets are used in place of the

roof hooks.

Centre the mounting rails, maintaining dimension f = 81 mm.

Combination

(tubes)

ammbmmcmmdmmemm

20 850 ——— —

30 1260 ——— —

20/20 850 1520 850 2370 670

20/30 850187512602930 820

30/30 1260 2230 1260 3490 970

Vertical roof top installation (cont.)

5862 790 GB

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