Viessmann Vitocrossal 300 CA3B Manuel utilisateur

5786 832 - 03 03/2018 Please file in Service Binder

Refer to the Installation Instructions applicable

to this boiler.

Do not perform service work on any component part

without ensuring safe operation of the heating system.

When replacing parts, use original Viessmann or

Viessmann approved replacement parts.

Safety and Installation Requirements

Please ensure that these instructions are read and

understood before starting any service work. Failure to

comply with these instructions may cause product/property

damage, severe personal injury and/or loss of life.

Working on the equipment

The installation, adjustment, service and maintenance of

this product must be performed by a licensed professional

heating contractor who is qualified and experienced in

the installation, service, and maintenance of hot water

boilers. There are no user serviceable parts on the boiler,

burner or control.

Ensure that main power to the equipment being serviced

is off.

Ensure that the main fuel supply valve to the boiler is

closed.

Take precautions to avoid accidental activation of power

or fuel during service work.

for use with: Vitocrossal 300 CA3 / CA3B

Unpacking the CA3 Boiler

1. Unscrew back panel.

2. The remaining packaging parts are screwed together.

Open the packaging parts in the following order:

Front panel

Top panel

Left side panel

Right side panel

Boiler Lifting Instructions

for use by heating contractor

Note: The boiler can be lifted by crane only while it is still

packed.

1. Remove plastic covering.

2. Dismantle the wooden packaging framework.

3. Lift the boiler form the packaging platform using a

pallet or forklift truck. Use fork extensions. Observe

the weight.

Unpacking the CA3B Boiler

5786 833 - 03

Boiler Lifting Instructions

Lifting Device Parameters

Design parameters

1. Design lifting capacity (maximum load): 7200 lbs.

(3266 kg) (equally loaded on each side).

2. Device is a below-the-hook lifting device and shall

conform to the recommendation of the ASME

B30.20 Standard for below-the-hook lifting devices.

3. Design factor of safety = 3.

4. The lifting capacity must be clearly labelled on the

lifting device.

5. The device must be operated and maintained as per

section 51 of the O.Reg.851 (Industrial

establishments) under OHSA.

6. All lifting lugs are designed for vertical lifts only.

7. Proper provisions shall be made to ensure lifting lugs

are centred on the shackle pin.

8. Lifting lug welds shall have 100% magnetic particle

inspection (MPI).

9. Shackle pins to be minimum 1” (25.4 mm) dia.

Structural steel

1. Structural steel shall conform to the latest edition

of S16-09 and the CISC code of standard practice.

2. Structural steel shall conform to CSA G40.21-300W,

G40.21M-350W class C for H.S.S. and G40-21M-

350W for W shape sections.

3. All plates and round bars to be A44 (300 MPa)

material (minimum).

4. Welding shall conform to the latest edition of CSA

Specifications W47.1 And W59, by the Canadian

Welding Bureau and shall be undertaken by a

fabricator and erector fully approved by the Canadian

Welding Bureau to the requirements of CSA

standards W47, division 1 or division 2.1.

5. All structural steel shall be new material.

6. Field verify all dimensions prior to manufacturing.

7. All structural steel to be finished as approved by

the general contractor.

Lifting Bar

Spreader A

Spreader B

Boiler Lifting Instructions

Lifting the Boiler

- Connect spreader A to the crane hook.

- Place the wire rope hooks on the lifting bars in 4 places

on each side. Use a spreader, wire ropes and a crane

with a minimum capacity of 7200 lb. (3625 kg).

- Place pads between the boiler and wire ropes so that

the boiler will not be damaged.

- Raise the arm of the crane to such an extent that the

wire ropes become taunt. Make sure that the ropes

are firmly hooked on the boiler body and at the chain

block. If the ropes are not correctly hooked, slacken

and rehook them.

- After checking that the wire ropes are correctly

hooked, operate the crane to lift the boiler.

It is essential to use appropriate lifting devices

certified of lifting to a minimum of the boiler

weight.

WARNING

If flue gas connection is damaged leakage may occur.

Do not lift boiler at the flue gas connection.

The lifting should be performed by a trained technician.

When lifting, take sufficient safety measures and proceed

with great care. Refer to the lifting diagram. All lifting

equipment is field supplied.

5786 833 - 03

Top view

Side view

Crane

hook

Spreader A

Spreader B Spreader B

Lifting bars Lifting bars

Wire ropes Wire ropes

Refer to the Installation Instructions applicable

to this boiler.

Note: The boiler must beplaced on a foundation with a

minimum height of 4 in. (100 mm).

5786 832 - 03 Technical information subject to change without notice. Printed on environmentally friendly

(recycled and recyclable) paper.

Positioning boiler

The boiler must be placed on a foundation.

A minimum height of 4 in. (100 mm) is required in order

to allow for the condensate siphon connection.

Positioning the Boiler

Boiler Lifting Instructions

For more detail refer to the Installation

Instructions applicable to this boiler.

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