Vicon Extra 228 Manuel utilisateur

Extr228 - 232

Operator´s Manual

Translated from the original instruction manual

Date of publication 12/2011

Date printed 12/2011

Language EN

Valid as from serial No.: KT 420.868

Reference No: 24030203EN

Index 2011-12

Identification of machine

Your dealer needs to have some information about your machine so that he can help you as quickly as pos-

sible. Enter your information here.

Description

Working width

Weight

Machine number

Accessories

Dealer

address

Manufacturer

address

Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document

ing. Rights reserved for technical amendments and printing errors in this manual.

Extr228 - 232

Extr228: 2.8 m (9’ 21/4”), 232: 3.2 m (10’ 6”)

Extr228: 609 kg (1343 lb), 232: 643 kg (1418 lb)

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK-5300 Kerteminde - Denmark

Tel. / Fax +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

Contents

Contents ...........................................................4

Instruction manual target group 4

The meaning of the symbols 4

Safety................................................................5

For your safety 5

Who can operate the machine? 9

Connecting 9

Load capacity 10

Transport on public roads 11

Use 12

Disconnection 14

Maintenance 15

Further safety instructions 16

About the machine.........................................17

The machine's field of application 17

Machine characteristics 18

Synopsis 19

Technical data 20

Tractor requirements 21

Preparation.....................................................22

Preparing the machine 22

Assembly - attachment..................................24

Attachment of the tractor 25

Hydraulic 33

First start-up of machine 34

Machine in the transport position 35

Transport on public roads ............................36

Safety 36

Before travelling on public roads 36

Checking the machine 36

Travelling on public roads 36

Operation........................................................37

Safety 37

Before operating 38

Cleaning..........................................................44

Before cleaning 44

Cleaning 45

After cleaning 45

Parking and Storage......................................46

Before storage 46

Parking / disconnection of the machine 46

Storage 50

Maintenance...................................................51

For your safety 51

General instructions 52

PTO shaft check 54

Lubrication 55

Service - check 57

Replacement 71

Optional equipment.......................................85

High skids 85

Swathboard 85

Straw divider 85

Swath roller 86

Lighting kit 86

Universal joint for the PTO shaft 86

Quick release of knives 87

Troubleshooting ............................................88

Warranty.........................................................90

Guidelines for warranty 90

Disposal..........................................................91

Metal parts 91

Rubber parts 91

Plastic 91

Hydraulic oil 91

EU declaration of conformity........................92

EU Directive 2006/42/EC 92

Notes...............................................................93

Technical information ...................................94

Index ...............................................................95

Contents

Instruction

manual target

group

This instruction manual is intended for trained farmers and others who

are qualified to work in agriculture and who are familiar with

assembling equipment.

For your safety

Read this instruction manual thoroughly before use and assembly.

This will enable you to have optimal working conditions and to work in

safety.

For the employer

Every employee must be trained how to use this machinery at regular

intervals (at least once a year) in accordance with the employer's

insurance guidelines. Untrained or unauthorised members of staff

may not use this machine.

Instructions

Your dealer will assist with the instructions on how to use and maintain

this machinery.

The meaning of

the symbols

We have used different symbols to make the text clear. An explanation

follows:

•A dot symbol marks a list.

> A triangle marks an action you must carry out.

An arrow refers you to other parts of the text.

We have also used pictograms to help you find relevant places in the

text.

The word 'tip' indicates tips or instructions on use.

“NB” denotes information that requires particular attention.

A spanner indicates tips for assembling and settings.

A warning triangle indicates important safety instructions. If these are

not adhered to, it may result in:

•Serious errors in the machine function.

•Damage to the machine.

•Injury or accident.

A star indicates examples that can be used for clarification.

Safety

For your safety

This chapter includes general safety instructions. Furthermore, each

chapter in the instruction manual includes specific safety instructions

that are not described here. The safety instructions must be complied

with

•For your own safety.

•For the safety of others.

•To ensure the safety of the machine.

When working with agricultural machines wrong handling can result in

various dangers. Therefore, you should always be very thorough and

never work under pressure.

The operator must be receive regular training

Inform the persons working with the machine about these safety

instructions regularly.

The safety instructions should be complied with according to local law

for agricultural machines.

Safety

Safety symbols

On the machine you will find labels relating to your safety. These

labels must not be removed. If the labels becomeillegibleor detached,

new labels can be ordered and affixed to the relevant areas.

STOP

Safety

The meaning of the

symbols

Stop the tractor before working on the machine

Be careful! Always let the tractor come to a stop and remove the

ignition key before you repair, rinse, lubricate or carry out any

maintenance work on the machine.

Read and observe the instruction manual

Be careful! Read and ensure you understand the instruction manual

before the machine is used.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

STOP

Safety

Ensure no clothing/body parts get caught in the PTO shaft

No-one should approach the PTO shaft until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Danger: rotating machine parts

Children and unauthorised persons must never be allowed near the

machine. Only the operator is allowed near the machine.

Use the correct support for the machine

Your body could become caught!

Never work under the machine without using the correct support. The

tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Your body could become caught

The machine mast never be uncoupled in the transport position. The

machine will become unstable and may overturn.

Ensure no body parts get caught in the transmission

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Safety

Who can operate

the machine?

Operators of this machine should only be trained farmers and others

who are qualified to work in agriculture and who are familiar with

assembling equipment.

Untrained or unauthorisedmembers of staff may not use this machine.

Connecting

Correct attachment of the machine

The machine must be correctly connected, following the instructions.

The machine can be detached from the tractor if the connection is not

carried out properly.

Incorrect attachment can lead to accidents.

When attaching the machine to the tractor you must therefore:

•Make sure that the tractor cannot roll.

•Make sure that the tractor and the machine belong to the same

category.

•Never stand between the tractor and the machine during

attachment.

•Use the hydraulic three point suspension slowly and carefully.

Following the above instructions will protect you and others from

injury.

If you do not pay attention to the above instruction points serious injury

could occur.

PTO shaft check

Refer to the manufacturer's safety instructions delivered with the PTO

shaft.

Make electrical connection after attachment

When fitting the lighting device, the power supply to the tractor must

be turned off.

This will prevent short circuits and damage to the electric circuit.

If there is a short circuit, there may be a risk of burns and other serious

injuries.

95-039

95-015 fr

Safety

Only connect the hydraulics when the system is depressurised

You should only connect the hydraulic hoses to the tractor's hydraulics

when the hydraulic system on both the tractor and the machine is

depressurised.

There is a risk that the machine will move accidentally.

Accidental movement of the machine can result in serious injury.

The hydraulic system should be checked regularly

All hoses and fittings should be checked regularly for visible damage.

Hydraulic hoses also wear without any visible damage.

Defective hydraulic hoses can cause injury or fire.

Colour marking of the hydraulic connections

The hydraulic connections between the tractor and the machine must

be colour marked.

By colour marking the hydraulic connections you avoid wrong

operation of the machine.

Wrong operation or unintentional movements of the machine can

result in serious injuries.

Load capacity

Compliance with total weight, axle pressure, carrying capacity of

the tyres, and minimum weight

Neither the tractors total weight, axle pressureor the carrying capacity

of the tyres may be exceeded with front mounted and rear mounted

machines.

The front shaft should be loaded with at least 20 % of the tractor dead

weight to secure a stable manoeuvring.

Transgression can result in uncontrolled driving and accidents.

Be careful when working around the PTO shaft

When working on the PTO shaft, the tractor PTO outlet must be

disconnected, the tractor must be stopped and the ignition key

removed.

This prevents the PTO shaft from suddenly starting to rotate.

If the tractor and the PTO shaft have not been connected following the

instructions serious accidents causing damage to limbs can occur.

Weight/power ratio between machine and tractor

The machine may only be connected to a tractor with a proper size

and performance.

The tractor's size and P.T.O outlet must correspond to the power

consumption of the machine and its weight.

Wrong weight/power ratio can result in damage to both machine and

tractor.

95-009

95-006-2 fr

95-006-1 fr

95-006-3 fr

HP/kW

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