Vicon EXTRA 628 FT Manuel utilisateur

EXTR628 FT - 632 FT -

635 FT

Operator's Manual

Translated from the original instruction manual

Date of publication 10/2011

Date printed 10/2011

Language EN

Valid as from serial No.: KT 419.478

Reference No: 91000203EN

Index 2011-10

Identification of machine

So that your dealer can help you as quickly as possible, he needs to have some information about your ma-

chine. Enter your information here.

Description

Working width

Weight

Machine number

Accessories

Dealer

address

Manufacturer

address

Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document

prior warning. Rights reserved for technical amendments and printing errors in this manual.

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK-5300 Kerteminde - Denmark

Tel./fax: +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

Extr628FT - 632FT - 635FT

Extr628FT: 2.8 m, Extr632FT: 3.2 m

Extr635FT: 3.5 m

Extr628FT: 1147 kg, Extr632 FT: 1165 kg

Extr635FT: 1286 kg

Contents

Contents ...........................................................4

Instruction manual target group 4

The meaning of the symbols 4

Safety................................................................5

For your own safety 5

Who can operate the machine? 9

Connecting 9

Load capacity 10

Transport on public roads 11

Use 12

Disconnection 14

Maintenance 15

Further safety instructions 17

About the machine.........................................18

The field of application of the machine 18

Machine characteristics 19

Synopsis 20

Technical data 21

Tractor requirements 23

Preparation.....................................................24

Preparing the machine 24

Assembly - attachment..................................29

Attachment of the tractor 30

Hydraulic 39

Connection 40

First start-up of machine 40

Transport on public roads ............................46

Safety 46

Before travelling on public roads 46

Checking the machine 46

Travelling on public roads 46

Operation........................................................47

Safety 47

Before operating 47

Operation 48

Cleaning..........................................................63

Before cleaning 63

Cleaning 64

After cleaning 64

Parking and Storage......................................65

Before storage 65

Parking/disconnection of the machine 65

Storage 69

Maintenance...................................................70

For your own safety 70

General instructions 71

PTO shaft check 73

Lubrication 74

Service - check 78

Replacement 98

Optional equipment.....................................114

High skids 114

Throwing wings 114

Chain for locking the front lift device 115

Quick release of knives 115

Straw divider 116

A-frame 116

PTO shaft 116

Lighting kit 117

Nylon Y-fingers 117

Extension pieces for the deflector plates 118

Troubleshooting ..........................................119

Guarantee.....................................................121

Guidelines for warranty 121

Disposal........................................................122

Metal parts 122

Rubber parts 122

Plastic 122

Hydraulic oil 122

Electronic parts 122

EU declaration of conformity......................123

EU Directive 2006/42/EC 123

Notes.............................................................124

Technical information .................................125

Index .............................................................126

Contents

Instruction

manual target

group

This instruction manual is intended for trained farmers and others who

are qualified to work in agriculture and who are familiar with

assembling equipment.

For your own safety

Read this instruction manual thoroughly before use and mounting. By

doing this you have optimal working conditions and you can work in

safety.

For the employer

Every employee must be trained in how to use this machinery at

regular intervals (at least once a year) in accordance with the

employer's insurance guidelines. Untrained or unauthorised persons

must not use this machine.

Instructions

Your dealer willassistwith instructions on how to use andmaintain this

machinery.

The meaning of

the symbols

We have used different symbols to make the text clear.An explanation

follows:

•A dot symbol marks a list.

> A triangle marks an action you must carry out.

An arrow refers you to other parts of the text.

We also use pictograms to help you find relevant places in the text.

The word 'tip' indicates tips or instructions on use.

“NB” denotes information that requires particular attention.

A spanner indicates tips for assembling and settings.

A warning triangle indicates important safety instructions. If these are

not adhered to, it may result in:

•Serious errors in the machine function.

•Damage on the machine.

•Personal injury or an accident.

A star indicates examples that can be used for clarification.

Safety

For your own

safety

This chapter includes general safety instructions. Furthermore, each

chapter in the instruction manual includes specific safety instructions

that are not described here. The safety instructions must be complied

with

•In terms of your own safety.

•In terms of others safety.

•To assure the safety of the machine.

When working with agricultural machines wrong handling can result in

various dangers. Therefore, you should always be very thorough and

never work under pressure.

The operator must be informed regularly

Inform the persons working with the machine about these safety

instructions regularly.

The safety instructions should be complied with according to local law

for agricultural machines.

Safety

Safety symbols

On the machine you will find labels relating to your safety. These

labels must not be removed. If the labels become illegible or fall off,

you can order some new labels and affix them to the relevant areas.

STOP

Transport

STOP

Safety

The meaning of the

symbols

Stop the tractor before working on the machine

Be attentive! The tractor engine must ALWAYS be stopped and the

ignition key removed before carrying out repairs, cleaning, lubricating

or maintaining the machine.

Read and observe the instruction manual

Be attentive! Read and understand the instruction manual before the

machine is put into service.

Ensure no clothing or body parts get caught in the PTO shaft

Guards may not be removed or opened, before the machine has

stopped rotating. The tractor engine must be stopped, the ignition key

removed and the handbrake applied.

Risk of thrown up pebbles

Keep a safe distance from the machine. Persons may not stand near

the machine when it is working. If the guard is damaged, it must be

replaced.

Use the correct support for the machine

Your body could become caught!

Never work under the machine without using the correct support. The

tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Ensure no body parts get caught in the machine

No work may be carried out on the machine's rotors or cutterbar until

the machine has stopped rotating. The tractor engine must be

stopped, the ignition key removed and the handbrake applied.

Danger: rotating machine parts

Children must never be allowed near the machine. Only the operator

is allowed near the machine.

Safety

Risk of trapping fingers or hands

Be careful as there is a risk that hands or fingers may be trapped when

the machine is raised.

Risk of trapping fingers or hands

Be careful as there is a risk that hands or fingers may be trapped when

the machine is lowered.

The safety valve must be closed

During transport, the safety valve must be closed.

Ensure no body parts get caught in the V belt transmission

Guards may not be removed or opened, before the machine has

stopped rotating. The tractor engine must be stopped, the ignition key

removed and the handbrake applied.

Risk of injury to feet

The guard must not be opened before the machine has stopped

rotating.

The tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Transport

STOP

Safety

Who can operate

the machine?

Operators of this machine should only be educated farmers and

persons who in other ways are qualified to perform agricultural work

and who have knowledge on installing the equipment.

Untrained or unauthorised persons must not use this machine.

Connecting

Correct attachment of the machine

The machine must be correctly connected, following the instructions.

The machine can become disconnected from the tractor without

proper coupling.

Improper coupling can lead to accidents.

When attaching the machine to the tractor you must therefore:

•Make sure that the tractor cannot roll.

•Make sure that the tractor and the machine belong to the same

category.

•Never stand between the tractor and the machine during

attachment.

•Use the hydraulic three point suspension slowly and carefully.

Attention to the above instruction points will protect you and others

from injury.

Failure to follow the above instructions may result in serious injuries.

P.T.O. shaft check

Refer to the manufacturer's service and maintenance instructions

delivered with the PTO shaft.

Carry out the electrical connections after attachment

When mounting the lighting device, the power supply to the tractor

must be turned off.

This will prevent short-circuiting and damage to the electric circuit.

There is a risk of burns and other serious injuries if the electrical

systems short circuit.

95-015 fr

Safety

Only connect the hydraulics when the system is depressurised

You should only connect the hydraulic hoses to the tractor's hydraulics

when the hydraulic system on both tractor and machine is

depressurised.

There is a risk that the machine will move unintentionally.

Unintentional movement of the machine may result in serious injuries.

The hydraulic system should be checked regularly

All hoses and fittings should be checked regularly for visual damage.

Hydraulic hoses also age without visual damage.

Defect hydraulic hoses can result in personal injury or fire.

Colour marking of the hydraulic connections

The hydraulic connections between the tractor and the machine must

be colour marked.

By colour marking the hydraulic connections you avoid wrong

operation of the machine.

Incorrect operation or unintentional movement of the machine may

result in serious injuries.

Load capacity

Comply with total weight, axle pressure, the carrying capacity of

the tyres, and minimum weight

Neither the tractor's total weight, axle pressure or thecarrying capacity

of the tyres may be exceeded with front mounted and rear mounted

machines.

To ensure the manoeuvrability of the tractor, the load on the front axle

must be minimum 20% of the tractors own weight.

Transgression can result in uncontrolled driving and accidents.

Be attentive when working around the P.T.O shaft

When working on the PTO shaft, the tractor PTO outlet must be

disconnected, the tractor must be stopped and the ignition key

removed.

This prevents the PTO shaft from suddenly starting to rotate.

If the tractor and the PTO shaft have not been connected according to

the instructions serious accidents resulting in torn off limbs can occur.

Weight/power ratio between machine and tractor

The machine may only be connected to a tractor with a proper size

and performance.

The tractor size and P.T.O must correspond to the machine’s power

consumption and weight.

Wrong weight/power ratio can result in damages on both machine and

tractor.

95-009

95-006-2 fr

95-006-1 fr

95-006-3 fr

HP/kW

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