Vicon Extra 390 Manuel utilisateur

EXTRA 390 - 395

Operating manual

Translated from the original instruction manual

Version 01.2013

Date printed 02.2013

Language EN

Machine number KT428590

Document number KT19000212EN

Index 2013-01

EXTRA 390 - 395

Machine identification

In order for your dealer to assist you as efficiently as possible, you will need to provide some information about

your machine. Please enter the details here.

Designation

Operating width

Weight

Machine 

number

Accessories

Address of 

supplier

Address of 

manufacturer

Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document

warning. Rights reserved for technical amendments and printing errors in this manual.

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK -5300 Kerteminde - Denmark

Tel./fax: +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

390: 9.0 m (29’ 6”) - 395: 9.5 m (31’ 2”)

390: 1360 kg (2999 lb) - 395: 1500 kg (3307 lb)

Table of contents

Introduction ............................................... 4

Instruction manual target group 4

Meaning of the symbols 4

Safety ......................................................... 5

For your safety 5

Who can operate the machine? 10

Connecting 10

Load capacity 11

Transport on public roads 12

Use 13

Disconnection 15

Maintenance 16

Further safety instructions 18

About the machine ................................... 19

The machine's field of application 19

Machine characteristics 20

Synopsis 21

Technical data 22

Tractor requirements 23

Preparation ................................................ 24

Preparing the machine 24

Assembly - attachment ............................ 25

Attachment of the tractor 26

Hydraulic 30

First start-up of machine 31

Machine in transport position 32

Transport on public roads ....................... 34

Safety 34

Before travelling on public roads 34

Checking the machine 35

Travelling on public roads 35

Operation ................................................... 36

Safety 36

Before operating 36

Operation 38

Cleaning .................................................... 45

Before cleaning 45

Cleaning 46

After cleaning 46

Parking and Storage ................................. 47

Before storage 47

Parking/disconnection of the machine 47

Storage 50

Maintenance .............................................. 51

For your safety 51

General instructions 52

PTO shaft check 54

Lubrication 55

Service - check 58

Replacement 77

Optional equipment ................................... 98

High skids 98

Chain for locking the lift arms 98

A-frame 98

Quick release of knives 99

Carrier for crop on hilly ground 99

Lighting kit 100

Straw divider 100

Swath roller 100

PTO shaft 100

Parking console 101

Electronic control for lifting the cutting units

101

Troubleshooting ........................................ 102

Hydraulic system 102

Cutterbar 102

PTO shaft 103

Warranty ..................................................... 104

Guidelines for warranty 104

Disposal ..................................................... 105

Metal parts 105

Rubber parts 105

Plastic 105

Hydraulic oil 105

Electronic parts 105

EU declaration of conformity ................... 106

EU Directive 2006/46/EC 106

Notes .......................................................... 107

Technical information ............................... 108

Conversion table 108

Lubricants 108

Torque moment 108

Index ........................................................... 109

Introduction

Instruction

manual target

group

This instruction manual is intended for trained farmers and others who

are qualified to work in agriculture and who are familiar with

assembling equipment.

For your safety

Read this instruction manual thoroughly before use and assembly.

This will enable you to ensure optimal working conditions and to work

in safety.

For the employer

Every employee must be trained in how to use this machinery at

regular intervals (at least once a year) in accordance with the

employer's insurance guidelines. Untrained or unauthorised persons

must not use this machine.

Instructions

Your dealer will assist with the instructions on how to use and maintain

this machinery.

Meaning of the

symbols

We have used different symbols to make the text clear. An explanation

follows:

•A dot symbol marks a list of instructions or information.

A triangle marks an action you must carry out.

An arrow refers you to other parts of the text.

We have also used pictograms to help you find relevant places in the

text.

Denotes tips or instructions on use.

Denotes information that requires particular attention.

A spanner indicates tips for assembling and settings.

A warning triangle indicates important safety instructions. If these are

not adhered to, it may result in:

•Serious errors in the machine function.

•Damage to the machine.

•Injury or accident.

Safety

For your safety

This chapter includes general safety instructions. Furthermore, each

chapter in the instruction manual includes specific safety instructions

that are not described here. The safety instructions must be complied

with

•For your own safety.

•For the safety of others.

•To ensure the safety of the machine.

When working with agricultural machines wrong handling can result in

various dangers. Therefore, you should always be very thorough and

never work under pressure.

The operator must be receive regular training

Persons working with the machine must receive regular training on

these safety instructions.

The safety instructions should be complied with according to local law

for agricultural machines.

Safety

Safety symbols

On the machine you will find labels relating to your safety. These

labels must not be removed. If thelabelsbecomeillegible or detached,

new labels can be ordered and affixed to the relevant areas.

STOP

Safety

STOP

Safety

Meaning of the symbols

Stop the tractor before working on the machine

Be careful! Always let the tractor come to a stop and remove the

ignition key before you repair, rinse, lubricate or carry out any

maintenance work on the machine.

Read and observe the instruction manual

Be careful! Read and ensure you understand the instruction manual

before the machine is used.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Risk of trapping fingers or hands

Be careful of springs and moving parts when the machine is swivelled

to the transport or working position.

Standing between the tractor and the tool can be dangerous

There is a high risk of becoming trapped if you get in between the

tractor and the tool. No-one should enter the hazard area during

connection and disconnection of the tool, and the tractor's handbrake

should always be applied.

Use the correct support for the machine

Your body could become caught!

Never work under the machine without using the correct support. The

tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Safety

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

STOP

Safety

Who can operate

the machine?

Operators of this machine should only be trained farmers and others

who are qualified to work in agriculture and who are familiar with

assembling equipment.

Untrained or unauthorised persons must not use this machine.

Connecting

Correct attachment of the machine

The machine must be correctly connected, following the instructions.

The machine can become detached from the tractor if the connection

is not carried out properly.

Incorrect attachment can lead to accidents.

When attaching the machine to the tractor you must therefore:

•Make sure that the tractor cannot roll.

•Make sure that the tractor and the machine belong to the same

category.

•Never stand between the tractor and the machine during

attachment.

•Use the hydraulic three point suspension slowly and carefully.

Following the above instructions will protect you and others from

injury.

Failure to follow the above instructions may result in serious injuries.

PTO shaft check

Refer to the manufacturer's service and maintenance instructions

delivered with the PTO shaft.

Make electrical connection after attachment

When fitting the lighting device, the power supply to the tractor must

be turned off.

This will prevent short circuits and damage to the electric circuit.

There is a risk of burns and other serious injuries if the electrical

systems short circuit.

95-039

95-015 fr

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