VIAIR 10163 KITS Manuel utilisateur

10163 / 10164 KITS

ONBOARD AIR SYSTEM Universal Vehicle Applications

Perfect for a multitude of air applications: air suspension,

air horns, inatables, at tires & small air tools.

L6127_REV3_11.09.2020

Onboard Air Systems L6127

Thank you and congratulations on the purchase of an onboard air system.

Please read the installation manual prior to starting to ensure you can complete the installation once started.

These kits are specially designed for those who want customizable options when building their own onboard air system.

BEFORE STARTING THE INSTALLATION:

1. Read through this manual and ensure you can complete the installation once started.

2. Ensure the kit you recieved contains all the items shown in the Kit Layout photo below.

3. It is recommended to use a good quality anti-seize on all fasteners. This will reduce the chance of corrosion on the fasteners

and will help facilitate removal, if required at a later date.

PLEASE NOTE:

This kit contains push-to-connect

ttings; using scissors or wire

cutters to cut the nylon airline

will distort the line and cause the

connection to leak. THE AIRLINE

MUST BE CUT OFF SQUARELY

WITH THE NYLON HOSE CUTTER

PROVIDED IN THIS KIT OR A

SHARP UTILITY KNIFE.

10164 KITS - Includes a 2 ½Gallon Air Tank

10163 KITS - Includes a ½Gallon Air Tank

Onboard Air Systems L6127

1 AIR COMPRESSOR AND AIR TANK MOUNTING

Thread sealant or Teon tape must be applied to all the tting

threads installed throughout the installation to prevent air leaks.

Install the push-to-connect ttings into the check valve, then install

the assembly into the compressor head, (as shown in Figure 1).

The compressor makes an audible pumping noise when activated.

Consider this when choosing a mounting location. The location should

also be in a clean, dry area to maintain long compressor life.

Using the compressor as a template, mark and drill three 3/16”

diameter holes. Secure the compressor using the fasteners provided.

2Choose a location to mount the air tank. Using the supplied hardware

mount the tank with the drain port facing down.

3 ELECTRICAL CONNECTIONS

Provided in the kit is a pre-wired relay receptacle to make this part of

the installation easy.

Find a convenient location to mount the relay receptacle within 12” of

the positive battery terminal. Using the self tapping screw provided,

secure the relay receptacle and install the relay.

CAUTION: Never extend the wire of the harness beyond the length

supplied.

4Locate the black wire of the relay harness, route it to the air tank

location. Using the ttings provided, install the pressure switch into

one of the ports in the air tank.

DO NOT INSTALL IN THE BOTTOM PORT.

Using the ttings provided, install the pressure switch in a location

for it to sense air tank pressure. Connect the black wire of the relay

harness to one of the two wires of the pressure switch using the heat

shrink butt connector.

Using the loose piece of black wire and another heat shrink butt

connector, connect to the remaining wire of the pressure switch.

Heat the connectors to provide a water tight seal. Then, connect the

end with an eye terminal to a good chassis ground.

Onboard Air Systems L6127

5Locate the white wire of the relay harness. Connect it to an ignition

power source through the 5 amp inline fuse provided. This wire can

be connected through an ON/OFF switch to override the compressor

activation should the customer prefer this option.

6Locate the red 12 gauge wire of the relay harness, route this wire to

the compressor mounting location. Connect to the red wire at the

compressor. Connect the black wire of the compressor to a good

chassis ground.

Using the convoluted loom provided cover the exposed wires and

secure with tiestraps provided.

7Install the air compressors air intake lter using the blue nylon hose

provided.

Connect one end to the barbed tting below the compressor head.

Install the lter housing in the other end of the nylon hose.

Install the lter housing in a dry clean area below the level of the air

intake port to ensure maximum compressor life.

8 CONNECTING AIR ACCESSORIES TO THE AIR TANK

Do not source air from the bottom port of the air tank. Install the

pressure relief valve provided in the bottom port of the air tank.

Periodic draining of the tank will be necessary.

NOTE: The pressure switch included in this kit has a maximum

pressure of 130 PSI and a minimum pressure of 110 PSI. Please

ensure your accessories are capable of this pressure - a regulator

may be necessary for some accessories. A lower pressure switch is

available upon request. Dual needle gauge kits are also available to

monitor system pressure. This gauge kit can also be used to monitor

air spring pressure.

9Locate the quick disconnect tting provided. Consult with the vehicle

operator for their preference on the mounting location. This location

should be away from dirt and moisture which could contaminate the

tting.

Using the mounting bracket, self tapping screws, nylon air line and

ttings provided, connect it to the air tank. Use thread sealant on all

ttings installed.

hite

5 Amp

Fuse

12v +

Ignition

Switched

14 to 16

gage wire

3M®T-tap connector

Onboard Air Systems L6127

BASIC AIRLINE & WIRING DIAGRAM

NYLON HOSE

¼" NYLON AIR INTAKE HOSE

MALE

AIR FITTING

AIR FILTER

ONE WAY

CHECK VALVE

AIR TANK

“T” TAP

TO IGNITION

POWER SOURCE

30 AMP

FUSE

DRAIN VALVE

Black

White

Red

87 85

BATTERY

RELAY

PRESSURE

SWITCH

TO ACCESSORY

5 AMP

FUSE

QUICK

DISCONNECT

FITTING

Ce manuel convient aux modèles suivants

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