VIAIR 65C Manuel utilisateur

USER MANUAL

IMPORTANT:

It is essential that you and any other operator of this

product read and understand the contents of this manual

before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

65C COMPRESSOR KIT 12V

P/N 00065

USER MANUAL

65C Air Compressor Kit

IMPORTANT SAFETY INSTRUCTIONS

CAUTION - To reduce risk of electrical shock or electrocution:

- Donotdisassemble.Donotattemptrepairsormodications.Refertoqualiedservice

 agenciesforallserviceandrepairs.

- Donotusethisproductinanareawhereitcanfallorbepulledintowaterorotherliquid.

- Donotreachforthisproductifithasfallenintoliquid.

- Use this compressor with 12-Volt DC systems only.

- Thisproductshouldneverbeleftunattendedduringuse.

WARNING - To prevent injury:

- Neverallowchildrentooperatethiscompressor.Closesupervisionisnecessarywhenthis

compressor is being used near children.

- ThiscompressorwillbecomeveryHOTduringandimmediatelyafteruse.Donottouchanypartofthis

 compressorwithbarehands,otherthantheON/OFFswitch,duringandimmediatelyafteruse.

- Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproductsarebeingused.

- Donotoperatethisproductwhereoxygenisbeingadministered.

- Do not pump anything other than atmospheric air.

- Neverusethisproductwhilesleepyordrowsy.

- Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressureforthat

tool or attachment.

- Neverpointanyairnozzleorairsprayertowardanotherpersonoranypartofthebody.

- Wear safety glasses or goggles when operating this product.

- Useonlyinwellventilatedareas.

INSTALLATION

Pleasereadandfollowtheinstallationinstructionscarefullytoavoidinjuryordamagetothe

compressorandyourvehicle.Eachofouraircompressorsandpartshavebeencarefullyproduced

andpackaged.Beforeyoubegininstallation,pleasefamiliarizeyourselfwithInstallationPartsList

(Fig.1)ofthismanual.

Selecting a Mounting Location:

The selection of proper mounting location for your air compressor will help ensure a long and

troublefreecompressorservicelife.Pleasepay close attention to the following guidelines:

1. Select a FLAT,UPRIGHTANDSECURE location where the compressor can be mounted.

2.Tomaximizeaircompressorperformance,locatecompressorasCLOSETOTHEBATTERY

aspossiblesothatlengthofpositiveleadwirerequiredisataminimum.

3. Choose mounting location that is as cool as possible and AWAYFROMHEATSOURCES.

Thecoolertheambienttemperaturethelesschancethecompressorwilloverheat.

4. This compressor is moisture & splash resistant, but NOTWATERORDUSTPROOF. Do not mount

compressor in locations where the unit is likely to come in contact with water.

5. If it is necessary to mount the air compressor further away from the battery, such as inside

yourvehicleorinthebedofyourpickup,useaminimum16AWGpositiveleadwireforremote

installation.(Seewiregaugereferencechart)

6.Donotmountcompressornearareaswhereammableliquidsarestored.

USER MANUAL

65C Air Compressor Kit

MOUNTING AND WIRING

1. DisconnectTemporarilygroundpositioncablethefromvehicle'sbattery.

2. Temporarily position the air compressor in the location where it will be mounted.

3. Routegroundwiretothenegativepostofthebatteryortoanappropriategroundingpoint

and cut ground wire to length as needed.

4. Mountaircompressorwiththefoursetsof0.15"(4mm)bolt,nuts,washers,and

lockingwashersandrubberwashersprovided.(SeeFig.1forMountingInstructions)Useof

thread sealant recommended.

5. Connectcompressor'spositiveleadwiretooneoftheleadsofyourpressureswitch.

6. Makesurethatyourcompressorsetupisproperlyfused.Forappropriatefusesize,refer

to-Ampdrawofcompressorinthespecicationssectionofthismanual.

7. Alwayslocatefuseascloseaspossibletopowersource.

8. Before connecting to power source, re-check to make sure a that all connections are

properly connected.

9. Connect and test compressor system by running the compressor for a short time to build

up pressure in your air tank.

10.Onceairpressurereachespresetcutoutpressureofyourpressureswitch,thecompres-

sorwillshuto.Inspectallairlineconnectionsforleakswithsoapandwatersolution.Ifa

leakisdetected,theairlinemaynotbecutsquarelyorpushedallthewayin.Fixairtting

connections as needed.

(Fig. 2) Compressor

Mounting Hardware

B.MountingBolts

C.FlatWasher

D.LockingWasher

E.Nut

K.RubberWasher

USER MANUAL

65C Air Compressor Kit

OPERATING INSTRUCTIONS

1. IMPORTANT:AlwaysoperatethecompressoratorbelowtheMAXIMUMPRESSURERATINGof

 thecompressor.PleaserefertoApplication&SpecicationsSectionsofthismanualfordetails.

2.AlwaysobservetheMAXIMUMDUTYCYCLEoftheaircompressor.RefertoCompressor

 ApplicationsandSpecicationsSectionsofthismanualfordetails.Operationexceeding

 maximumpressureratingsand/ordutycyclewillresultindamagetotheaircompressor.

3.Topreventdischargeofyourvehicle'sbattery,westronglyrecommendthatyoukeepthevehicle's

 enginerunningwhileusingtheaircompressor.ONLYOPERATETHEAIRCOMPRESSOR

 INWELL-VENTILATEDAREAS.Compressorperformanceisalsoenhancedwhenoperating

 compressorwithvehicle'senginerunning.

MAINTENANCE & REPAIRS

1.Periodicallycheckallelectricalandttingconnections.Cleanandtightenasneeded.

2. Periodically check all mounting screws. Tighten as needed.

3.Regularlycleandustanddirtfromcompressorcoolingnsandmotorhousing.

4.Youraircompressorisequippedwithpermanentlylubricated,maintenance-freemotor.

 Nevertrytolubricatecompressor.

5.AllrepairsshouldbeperformedbyManufacturerorManufacturer'sAuthorizedService

 Agenciesonly.

CAUTION:

Nevertouchtheaircompressororttingsconnectedtotheaircompressorwithbarehandsduring

orimmediatelyafteruse.Thecompressorwillbecomeveryhotduringandafteruse.Ifnecessary,

wearheatresistantgloves.

PLEASE NOTE:

Use thread sealant for proper installation. Thread tape is not recommended.

Properlysealed,recommendedtorquefor1/8"NPTttingsis10to11ft.lbs.

SPECIFICATIONS

•PartNo.00065/65C12VAirCompressor

MotorVoltage:   12-Volts

Max.CurrentConsumption:  10-Amps

RecommendedFuse:  15-Amps

MotorType:   PermanentMagnetic

Max.WorkingPressure:  90PSI*

Max.DutyCycle(@72°F&100PSI): 15%

Max.AmbientTemperature:  140°F

Min.AmbientTemperature:  -4°F

IngressProtectionRating:  IP54

*Donotexceedcompressor'smaxworkingpressuretopreventdamagetothecompressor.

USER MANUAL

65C Air Compressor Kit

TROUBLESHOOTING GUIDE:

Compressor will not run 1. No power, or power switch

inOFFposition

2. Blown fuse

3.Faultypressureswitch

(if hooked up to a

pressureswitch).

1.Makesurecompressor

switchisON

2. Disconnect compressor

from power source, replace

fuse.(RefertoSpecications

section for correct

fuse-Amperage)

3.Replacepressureswitch

Excessiveknocking

or rattling

1.Loosemountingbolts

2. Worn bearing on eccentric or

motor shaft

3. Cylinder or piston ring is worn

1. Tighten bolts

2.Replacebearingor

piston assembly

3.Replacepistonorcompressor

Tank pressure drops when

compressor(s)shuto

1.Loosedraincock

2.Checkvalveleaking

3.Looseconnections

1. Tighten drain cock

2.Replacecheckvalveor

compressor

3. Check all connections with

soap and water solution

and tighten

Compressor runs

continuouslyandairow

lower than normal

1.Excessiveairusage

2.Looseconnections

3.Wornpistonringorinletvalve.

4.Cloggedairlterelement

1. Decrease air usage

2. Check all connections with

soap and water solution

and tighten.

3.Replacecompressor

4.Replaceairlterelement

Compressor runs

continuously causing

safetyvalve(ifequipped)

to open

1.Faultypressureswitch

2.Defectivesafetyvalve

1.Replacepressureswitch

2.Replacesafetyvalve

Excessivemoisturein

discharge

1.Excessivewaterinairtank

2.Highhumidity

1. Drain tank, tilt tank to drain.

Draintankmorefrequently

2.Movecompressortoarea

with less humidity, or use

water separator

CAUTION:

NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED.

USER MANUAL

65C Air Compressor Kit

COMPRESSOR APPLICATION GUIDE

Toensurethatyougetthehighestlevelofsatisfactionfromyourcompressorperformance,referto

information below:

VIAIR® COMPRESSOR REFERENCE CHART

COMPRESSORSERIES MAX.WORKING DUTYCYCLE

 PRESSURE (100PSI@72°F)

065SERIES 80PSI 15%

090SERIES 120PSI 9% 

092SERIES 120PSI 9%

095SERIES 120PSI 9%

097SERIES 130PSI 10%

098SERIES 130PSI 10%

100SERIES 130PSI 15%

250IGSERIES 150PSI 100%

275SERIES 150PSI 25%

280SERIES 150PSI 30%

325SERIES 150PSI 33%

330IGSERIES 150PSI 100%

350SERIES 150PSI 100%

380SERIES 200PSI 100% 

  55%@200PSI

400SERIES 150PSI 33%

420SERIES 150PSI 33%

425SERIES 175PSI 33%@175PSI 

  50%

444SERIES 200PSI 100% 

  50%@200PSI

450SERIES 150PSI 100%

450IGSERIES 150PSI 100%

460SERIES 150PSI 100%

480SERIES 200PSI 100% 

  50%@200PSI

485SERIES 200PSI 100% 

  100%@200PSI

ABOUT COMPRESSOR DUTY CYCLE:

Duty cycle refers to the amount of time a compressor can be

operatedinagiventimeperiodat100PSI,andastandardambienttemperatureof72°F.Itis

commonlyexpressedinpercentageformat:Compressorontime÷(ontime+otime)=Duty

Cycle%.

ONE-HOUR DUTY CYCLE MINUTES ON /

(100PSI@72°F) MINUTES OFF

9% 5min.On/55min.O

10% 6min.On/54min.O

15% 9min.On/51min.O

20% 12min.On/48min.O

25% 15min.On/45min.O

30% 18min.On/42min.O

33% 20min.On/40min.O

50% 30min.On/30min.O

100% 1HourRunTime

NOTE:Allcompressors,regardlessofrateddutycycle,requiresucientresttimeinbetween

cyclestoallowforpartialorcompleteheatdissipation.Heatdissipationratesmayvarydepending

on ambient temperatures and operating conditions.

ABOUT RATED WORKING PRESSURE:

Toensuretroublefreeservicelifeofyourcompressor,alwaysoperatecompressorwithinrated

workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-opressure

thancompressor'sratedworkingpressure.

THISPAGEINTENTIONALLYLEFTBLANK

USER MANUAL

65C Air Compressor Kit

SINGLE “C” MODEL

COMPRESSOR WIRING DIAGRAM

15 Edelman

Irvine, CA 92618

949-585-0011

www.viaircorp.com

Battery

To Keyed

Power Source

12V 40A

Relay

Fuse

Pressure

Switch

Rev.1

Wiring Diagram:

(Fuse Not Included)

AMERICAN WIRE GAUGE GUIDE 12-VOLT:

AmpDraw

Lengthofwirefrombatteryto

compressor(infeet)

510 15 20

516 16 16 14

10 16 14 12 10

15 16 12 10 10

20 14 10 10 8

25 14 10 86

30 12 10 86

40 12 8 6 6

50 10 6 6 4

60 10 6 4 4

15EDELMAN•IRVINE,CA92618

TEL:(949)585-0011•FAX:(949)585-0188

www.viaircorp.com

R3-031122

©VIAIR®Corporation

LIMITED WARRANTY:

VIAIR®Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in

workmanshipandmaterialsforaperiodofoneyearfromitsoriginaldateofpurchase.Toreceivewarrantyserviceorrepair,please

contactVIAIR®Corporation.

Forcompletewarrantydetails,pleasevisit:www.viaircorp.com/warranty

PLEASE NOTE:

THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTALORCONSEQUENTIALDAMAGES

ASRESULTOFMISUSEORABUSE.

ThisManualisproprietarytoVIAIR®Corporationandnoownershiprightsareherebytransferred.NopartoftheManualshallbeused,

reproduced,translated,converted,adapted,storedinaretrievalsystem,communicatedortransmittedbyanymeans,foranycommercial

purpose,includingwithoutlimitation,sale,resale,license,rentalorlease,withoutthepriorexpresswrittenconsentofVIAIR®.

VIAIR®doesnotmakeanyrepresentations,warrantiesorguarantees,expressorimplied,astotheaccuracyorcompletenessofthe

Manual.UsersmustbeawarethatupdatesandamendmentswillbemadefromtimetotimetotheManual.Itistheuser’sresponsibility

todeterminewhethertherehavebeenanysuchupdatesoramendments.NeitherVIAIR®noranyofitsdirectors,ocers,employees

oragentsshallbeliableincontract,tortorinanyothermannerwhatsoevertoanypersonforanyloss,damage,injury,liability,costor

expenseofanynature,includingwithoutlimitationincidental,special,directorconsequentialdamagesarisingoutoforinconnection

withtheuseoftheManual.

Allthirdpartyproductnames,logos,andbrandsarepropertyoftheirrespectiveowners.Allcompany,product

serviceandtrademarknamesareforidenticationpurposesonly.Useofthesenames,logos,andbrandsdoesnot

imply ownership or endorsement.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels VIAIR Compresseur d'air

VIAIR

VIAIR 400P-RVS Manuel utilisateur

VIAIR

VIAIR 20007 Manuel utilisateur

VIAIR

VIAIR 10002 Manuel utilisateur

VIAIR

VIAIR 85 Manuel utilisateur

VIAIR

VIAIR 325C Manuel utilisateur

VIAIR

VIAIR 400H Manuel utilisateur

VIAIR

VIAIR 70P Manuel utilisateur

VIAIR

VIAIR 77P Manuel utilisateur

VIAIR

VIAIR 100C Manuel utilisateur

VIAIR

VIAIR 250C-IG Manuel utilisateur

VIAIR

VIAIR 42046 Manuel utilisateur

VIAIR

VIAIR 330C-IG Manuel utilisateur

VIAIR

VIAIR 40045-400P-A Manuel utilisateur

VIAIR

VIAIR HEAVYWEIGHT Series Manuel utilisateur

VIAIR

VIAIR 400H-A Manuel utilisateur

VIAIR

VIAIR SPORT COMPACT Series Manuel utilisateur

VIAIR

VIAIR 20008 Manuel utilisateur

VIAIR

VIAIR 420C Manuel utilisateur

VIAIR

VIAIR 40044 Manuel utilisateur

VIAIR

VIAIR 00071 Manuel utilisateur

VIAIR

VIAIR 400P-RV Manuel utilisateur

VIAIR

VIAIR 00093-90P Manuel utilisateur

VIAIR

VIAIR 00190 Manuel utilisateur

VIAIR

VIAIR 10163 KITS Manuel utilisateur

Manuels Compresseur d'air populaires d'autres marques

Sparmax

Sparmax DC-25XR Manuel utilisateur

KAESER

KAESER M122 Manuel utilisateur

GMC

GMC GAC1500 Manuel utilisateur

Briggs & Stratton

Briggs & Stratton Air Compressor Manuel utilisateur

Fini

Fini F3GST2TK Manuel utilisateur

Industrial Air

Industrial Air CP1580325 Manuel de programmation

Campbell Hausfeld

Campbell Hausfeld RP3300 Guide de démarrage rapide

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Manuel utilisateur

Hitachi

Hitachi EC99S Manuel de l'opérateur

Parkside

Parkside PKO 270 A1 Manuel utilisateur

Sullair

Sullair 185 Manuel utilisateur

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Manuel utilisateur

Ferm

Ferm CRM1046 Manuel utilisateur

BE AC153 Manuel utilisateur

RIDGID

RIDGID OF25150A Manuel utilisateur

Johnson Controls

Johnson Controls QUANTUM LX Manuel

Sears

Sears Craftsman 919.167463 Manuel utilisateur

Ring Automotive

Ring Automotive RAC700 Manuel utilisateur