VIAIR 10008 Manuel utilisateur

MODEL NUMBER:

10008 – SUPER DUTY ONBOARD AIR SYSTEM

IMPORTANT:

It is essential that you and any other operator of this product read and understand the

contents of this manual before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

USER MANUAL

P/N 10008 – SUPER DUTY ONBOARD AIR SYSTEM:

Contained in one package, you’ll find everything you’ll need to install a high

performance, dual compressor powered onboard air source for your vehicle. Please

follow these instructions to install your new system.

System C mp nents:

1 2. Gallon, six ¼-inch port VIAIR Air Tank

2 325C m del VIAIR c mpress rs

1 35-ft. Length of ¼” air line (for accessory and gauge installation)

(Check that you have seven labeled packages in your Onboard Air System kit. Each

package contains the parts needed for specific areas of onboard air installation.)

PARTS PACKAGES

Package #1 – Air Tank Installati n

4 Nuts, long bolts, washers and locking washers (mounting hardware)

+ 6 pieces rubber bushings

1 1/4” NPT Quick Connect Coupler (female)

1 1/4” NPT 175 PSI Safety Valve

1 1/4” NPT Drain Cock

4 1/4” NPT Compression Fittings

1 T-fitting (1/4” male x 1/4” female x 1/8” female NPT female)

Package #2 – C mpress r Installati n

8 13/64” Nuts, shorter bolts, washers & locking washers (mounting hardware)

2 Remote Mount Air Filter Assemblies

2 Sets of remote mount air filter fittings for compressor to air filter connection

2 2-packs of replacement air filters

2 Leader Hose Bracket Clip

2 Air line for remote mounting air filter

2 4-inch Strip of Continuous Grommet Material

1 2 -ft. 12-Gauge Wire

1 6 -amp Tube Style Fuse Holder with 6 -amp Tube Fuse

1 12-gauge Ring Terminal

2 12-gauge Butt Connectors

2 Self-Tapping Screw

Package #3 – Pressure Switch / 40-amp Relays / C nnect rs

1 Pressure Switch (11 PSI on, 145 PSI off)

2 4 -amp relays

1 Female terminals

1 Male Spade Terminals

Package #4 – Gauge Panel Installati n

1 Dash Panel Gauge with ON/OFF Switch

2 13/64” Nuts, bolts, washers and locking washers – (mounting hardware)

2 Push-on Female Terminals

1 12-gauge Butt Connectors

1 12-gauge Ring Terminal

1 Self-Tapping Screw

Package #5 – C il H se with C uplers

1 35-foot Coil Hose with 1/4” NPT Quick Connect Coupler and 1/4” NPT stud

Package #6 – Accessories

2 1/8” BSP Female to 1/4” NPT Male Adaptors (for air locker use)

1 T-fitting (1/4” male x 1/4” female x 1/4” female NPT female

1 1/4” Male NPT Plug (for regulator port block-off)

1 -15 PSI Air Pressure Regulator Assembly

Package #7 – Air T ls / Carry Bag

1 Inflation Gun with -2 PSI Pressure Gauge with 1/4” NPT Quick Connect Stud

1 Blowgun Tool

1 Air Tool Carry Bag

2.0 Gall n Air Tank Installati n

Your 2. Gallon air tank is shorter than most tanks on the market and has been

designed for use with vehicles without much room underneath. The tank comes with six

1/4” NPT port openings to allow installation in many configurations on your vehicle. To

insure safe and trouble-free use of your air tank, we strongly recommend that you

install the supplied drain cock and a safety pressure relief valve. (Use contents of

Package # 1 for this installation step).

IMPORTANT:

• Tank is rated for 15 PSI maximum working pressure.

• Tank is not to be used as a breathing device.

• Bleed pressure from tank before servicing or adding attachments.

• Use only attachments or tools rated for 15 PSI working pressure or less.

CAUTION! DO NOT PRESSURIZE YOUR TANK UNTIL YOU HAVE INSTALLED ALL NECESSARY

PORT FITTINGS AND ACCESSORIES.

• Apply sealant to threads of fittings prior to assembly and tighten each part with a

wrench.

• Do not over tighten if your port fittings are made from brass, since brass threads can

be stripped.

• Always release air from tank before servicing.

WARNING: FAILURE TO DRAIN TANK AND REMOVE CONDENSATION WILL CAUSE TANK TO

RUST PREMATURELY.

• To remove accumulated condensation inside the tank, bleed pressure from tank until

pressure is approximately 5 PSI to 2 PSI using drain cock

• Drain water from tank by opening the drain cock drain valve and close after draining

tank.

• If drain cock valve is plugged, release all air pressure from tank, remove drain valve

and clean, then reinstall.

IMPORTANT: Please observe air tank’s Date of Manufacture (stamped on tank leg).

Replace air tank 2 to 5 years from date air tank was first used, or use the date of

manufacture as reference. Adhering to air tank draining guidelines will prolong the

life of your air tank.

PLEASE NOTE: RUSTED TANKS CAN FAIL CAUSING EXPLOSIONS OR FATAL INJURIES.

Discard tank immediately if tank is rusted internally. When using a safety pressure

relief valve, point the safety pressure relief valve away from your body when

releasing air. Use the pull ring on the safety relief valve; open the relief valve to

vent any pressure inside the tank before servicing tank.

Tank Fittings:

Install the supplied fittings for the air tank in areas where they are most appropriate

for your installation using thread sealant or Teflon tape. (Not all installations will

be plumbed exactly as shown in schematic.) Make sure that the safety valve is installed

in the top most position on the tank, and that the drain cock is installed in the lowest

position on the tank if the tank is to be installed in any other position than upright on

the tank’s mounting legs. Be sure that all fittings are accessible later in the

installation process since you will have to plumb air lines to each fitting as needed to

utilize the air tank.

M unting the Tank:

We have included 6 pieces of rubber bushings in your tank mounting hardware. You

have the option of using two layers of rubber bushings on one of your tank lags to

slightly tilt tank toward the drain cock port to improve drainage properties. Use the

provided longer bolts, and corresponding washers, lock washers and nuts to mount the

tank to a suitable chassis or other place on your vehicle.

Dual 325C Air C mpress r Installati n

Your Onboard Air System comes complete with two very fast, 33% Duty Cycle

compressors. Please follow these installation instructions to enjoy the best use of

your onboard air system. (Use compressors and the contents of Package # 2 for this

installation step)

CAUTION - T reduce risk f electrical sh ck r electr cuti n:

• Do not disassemble the compressor. Do not attempt repairs or modifications. Refer to

qualified service agencies for all service and repairs.

• Do not use this product in an area where it can fall or be pulled into water or

liquids.

• Do not reach for this product if it has fallen into liquid.

• Use this compressor with 12-volt DC systems only.

• This product should never be left unattended during use.

Guidelines f r Selecting M unting L cati n:

The selection of proper mounting locations for your air compressor will help ensure a

long and trouble free compressor service life. Please pay close attention to the

following:

• Select a flat & secure location where the compressors can be mounted.

• To maximize air compressor performance, locate compressor as close to the battery

as possible so that length of positive lead wire required is at a minimum.

• Choose mounting locations that are as cool as possible and away from heat sources.

• This compressor is moisture & dust resistant, but NOT WATERPROOF or DUSTPROOF. Do

not mount compressor in locations where the unit is likely to come in contact with

water or excessive dirt.

• For compressors with remote filter mounting, select compressor mounting locations

where air line can be routed from compressors’ air inlet to remote inlet air filter.

Make sure that the remote inlet air filter is located in a dry location, away from

water.

• You will also want to select a compressor mounting location where the leader hose

bracket can be mounted to secure the stainless steel braided leader hose.

• If it is necessary to mount the air compressor further from the battery, such as

inside your vehicle or in the bed of your pickup, use a minimum 8 AWG positive lead wire

for remote installation.

• Do not mount compressor near areas where flammable liquids are stored.

C mpress r Wiring:

1. Disconnect ground cable from vehicle’s battery.

2. Temporarily position the air compressor in the location where it will be mounted.

3. Route ground wire to the negative post of the battery or to an appropriate

grounding point and cut ground wire to length as needed.

4. Mount the air compressors with the eight sets of 13/64” (5 mm) bolts, nuts, washers,

and locking washers provided. Use of thread locker is recommended.

5. NOTE: For Remote Inlet Air Filter Installation, refer to Remote Inlet Air Filter

Installation Instruction included in the Remote Inlet Air Filter Pack for installation

of Remote Inlet Air Filter.

6. This air compressor comes with a heavy duty heat resistant stainless steel braided

leader hose with ¼” NPT fittings. This leader hose is designed to prolong the life of

your air line. Do not remove this leader hose from air compressor.

7. IMPORTANT: Please note; the leader hose that came with your compressor has a

built-in inline check valve pre-installed. Do not remove inline check valve from leader

hose.

8. Select a proper location to mount leader hoses with hose brackets provided. Avoid

locations where leader hose may become tangled with wires and other hoses.

9. To mount hose bracket, drill holes with 3/16” drill bit and push self–anchoring hose

bracket pin into hole. Route leader hose through hose bracket and secure hose by

pressing bracket clamp into locked position.

1 . To remove hose from the hose bracket, simply press down on the hose clamp release

tab to release bracket clamp.

11. Tie compressor’s positive lead wires together and connect to pressure switch lead.

12. Make sure that your compressor setup is properly fused. Dual 325C compressors

pull approximately 4 maximum amps of power.

13. Always locate fuse as close as possible to power source.

14. Before connecting to power source, check to make sure that all connections are

made properly.

15. Connect and test compressor system by running the compressor for a short time to

build up pressure in your air tank.

16. Once air pressure reaches preset cut out pressure of your pressure switch, the

compressor will shut off. Inspect all air line connections for leaks with soap and

water solution. If a leak is detected, the air line may not be cut squarely or pushed all

the way in. Tighten connections if needed.

COMPRESSOR OPERATING INSTRUCTIONS

IMPORTANT: The compressors have a maximum working pressure of 15 PSI. Always

operate the compressor at or below the MAXIMUM PRESSURE RATING of the

compressor. Operation exceeding maximum pressure ratings and or duty cycle will

result in damage to air compressor.

1. Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR.

This feature is designed to protect the air compressor from overheating and causing

permanent damage to your air compressor. The thermal overload protector will

automatically cut off power to your air compressor should the internal operating

temperature of the air compressor rise above safe levels during excessive use.

2. Should at any time during use, your air compressor automatically shuts of – do not

attempt to restart the air compressor. Turn power switch to the air compressor to the

OFF position. The automatic thermal overload protector will automatically reset when

internal temperature of the air compressor drops below safe level. After allowing air

compressor to cool off for about 3 minutes, you can safely resume use of the air

compressor by turning on the air compressor.

3. To prevent discharge of your vehicle’s battery and to provide peak performance, we

strongly recommend that you keep the vehicle’s engine running while using the air

compressor.

4. ONLY OPERATE AIR COMPRESSORS IN WELL VENTILATED AREAS.

C mpress r Maintenance & Repairs

1. Periodically check all electrical and fitting connections. Clean and tighten as

needed.

2. Periodically check all mounting screws. Tighten as needed.

3. Replace air filter element periodically. Replacement frequency depends on operating

frequency and operating environment. For frequent use in dusty environment, you

should replace air filter element more often.

4. Regularly clean dust and dirt from compressor.

5. Your air compressor is equipped with a permanently lubricated, maintenance free

motor. Never lubricate compressor.

6. Repairs should be performed by Manufacturer or Manufacturer’s Authorized Service

Agencies only.

CAUTION: Never touch the air compressor or fittings connected to the air compressor

with bare hands during or immediately after use. Leader hose and fittings will become

very HOT during and after use.

C mpress r Installati n Tips

1. Always use the remote intake filter option when possible. This will extend the

service life of your compressor.

2. If noise reduction from vibration is desired, using the remote mount option for the

inlet filter can reduce operation noise by up to 25%.

3. Always mount the compressor at a point higher than the inlet port of the tank. This

will keep moisture from being able to seep back to the tank.

4. When mounting the compressor, use a paint pen to mark the rubber isolators. While

the paint is still wet, stamp the compressor against the chassis to make an imprint of

exactly where to drill the mounting holes for the compressor.

Pressure Switch Installati n

Your VIAIR Onboard Air System comes complete with a heavy duty pressure switch that

will turn on the compressor at 11 PSI, and off at 145 PSI. The pressure switch has a

1/8” NPT inlet at the bottom that will fit directly into the provided T-fitting in the kit

(using thread sealant) to allow it to be plumbed into your air tank. (Use contents of

Package # 3 for this installation step)

Pressure Switch Installati n Tips

1. Both terminals of the pressure switch are positive (+) leads. One is connected to the

compressor positive lead wire and the other to switched, fused power. Use of a relay is

always recommended.

2. Never install your pressure switch in direct line from the inlet port coming from

the compressor. Tank pressure could be misread by the pressure switch. Instead, mount

the pressure switch on the tank where it receives air pressure reading from deflected

air in the tank.

2. Never use a pressure switch that is rated beyond your compressor’s rated Maximum

Working Pressure (15 PSI).

3. Replace with Pressure Switch with Relay P/N 9 217 if the pressure switch becomes

faulty or fails in the future.

Dash Panel Gauge Installati n

Your VIAIR Onboard Air System comes complete with a Dash Panel Gauge to monitor the

pressure of your 2. gallon VIAIR air tank. Additionally, the Dash Panel Gauge has an

ON/OFF switch preinstalled that will allow you to turn the system off by cutting

power to the pressure switch with relay that you have already installed. We

recommend that you install a master ON/OFF switch to allow the system to be turned

off any time you anticipate leaving the vehicle parked for any length of time, and to

avoid draining the vehicle’s battery unnecessarily due to a slow air leak in your

system. (Use contents of Package #4 for this installation step).

IMPORTANT: Each Dash Panel Gauge has been tested and calibrated. The air inlet on

this gauge has a factory installed compression fitting. DO NOT attempt to tighten or

loosen the body of this compression fitting. Any adjustments will cause the gauge to

Ce manuel convient aux modèles suivants

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