TPI DC710 Manuel utilisateur

DC710

Flue Gas Analyzer

The Value LeaderTM

www.tpi-thevalueleader.com

Contents

Introduction.................................................. 1

General Overview............................................... 1, 2

Instrument Overview........................................... 3 ~ 4

Front View............................................. 3

Back View............................................. 4

Basic Analyzer Functions...................................... 5 ~ 6

Turning The Analyzer On & Fuel Selection.. 5

Turning The Analyzer Off........................... 6

Combustion Analysis Overview.............................. 7

Combustion Analyzer Mode.................................. 7 ~ 14

Combustion Test Procedure....................... 7 ~ 14

Typical Test Locations.............................. 9 ~ 11

Typical Test Results................................ 14

Specifications................................................ 15 ~ 16

Calibration & Service....................................... 17

Warranty...................................................... 17

Appendix A General Maintenance & Function Tests........... 18 ~ 20

Appendix B A773 Sulfur Filter Installation & Maintenance. 21 ~ 22

Appendix C Field Sensor Replacement........................ 23 ~ 25

Appendix D Technical Notes..................................... 26

Appendix E Carbon Monoxide Facts............................ 27

Appendix F Carbon Monoxide Limits in Ambient Air Chart.. 28

Download the TPI View App

Download the TPI View app from the Apple®app store or the Google®

play store to begin using your DC710.

Introduction

Thank you for purchasing TPI brand products. The TPI DC710 com-

bustion analyzer is state of the art and easy to use. Connect it to your

smart device and you are ready to perform combustion analysis. The

instrument is ruggedly constructed and comes with a 3 Year unit and 2

Year sensor Guarantee.

Download the TPI View app from the Apple®app store or the Google®

play store to begin using your DC710.

General Overview

The TPI DC710 combustion analyzer uses field replaceable state of the

art electrochemical sensors. This sensor technology provides the

longest lasting most accurate and reliable means for performing com-

bustion tests. The sensors in your analyzer will need to be replaced

periodically and calibration is recommended once every year.

Electrochemical sensors by nature are always active. Therefore the

time the analyzer is off and not being used must be taken into account

when determining sensor life. The sensors in your analyzer are war-

ranted for two years. This warranty does not cover sensors damaged

through misuse of the analyzer.

You should keep the battery of your DC710 charged so power is con-

stantly being supplied to your sensors.

The following guidelines will help prevent damage to your sensors:

Always use the mini pump filter when testing flue gases.

Always periodically check and replace the mini pump filter as needed.

Always make sure the in-line filter / water trap is installed properly.

Always periodically check and replace the in-line filter as needed.

Always remove water or condensation from the inside of the in-line fil-

ter / water trap assembly prior to performing tests.

Always use the optional oil filter (p/n A773) when performing tests on

oil burning equipment.

General Overview (Continued)

Never over saturate your sensors by performing tests on equipment

with gas levels beyond the capability of you analyzer.

Always keep the A796 water trap / filter assembly clean and replace the

filter as necessary. Replacement filter part number is A762F.

This manual will guide you through the functions of the TPI DC710

which will give you many years of reliable service.

Your TPI DC710 Flue Gas Analyzer comes complete with the following

standard accessories:

• TPI DC710 Instrument

• Rubber Boot Ends

• Soft Carrying Case (A768)

• Flue Sampling Probe (A770)

• In-Line Filter assembly installed on Flue probe (A796)

• Temperature Probe (GK11M)

• Mini Pump Protection Filter Assembly and spare filters (A763)

• Exhaust Spigot (removable) (A764)

• Instruction Manual

( ) Denotes part number

Your TPI 717 Flue Gas Analyzer has the following options available:

• Spare In-Line Filter (A762F is a package of 5 filters)

• Field replaceable smart CO sensor (A760S)*

• Field replaceable smart O2 sensor (A761S)*

* Factory calibration once per year is recommended

Instrument Overview - Front View

Power Button Used to turn the DC710 on and off. Illuminates

green when power is on.

USB Charger Input Jack Connection for included charger.

Charge Indicator Red = Charging. Green = Fully charged.

Bluetooth Indicator Blue = Connected to smart device.

Red = Disconnected from device.

T1 Input Jack Connection for the flue probe temperature lead

(see page 8).

Gas Sampling Port Connection for Mini Pump Protection Filter and

Flue Probe (see page 8).

T2 Input Jack Connection for ambient tempreature probe. If

this probe isn’t used the DC710 uses it’s internal

temperature sensor (see page 8).

Rubber End Caps Protects the instrument from accidental damage

Charge

Indicator

Bluetooth

Indicator

Exhaust

Port

Rubber

End Cap

T1 Gas Sample T2

Input Port Input

Power

Button

USB Charger

Input Jack

Instrument Overview - Back View

Magnets: Used to attach the DC710 to a metallic surface for

hands free operation. Note: ensure to surface is not

hot or the DC710 may be damaged.

Hanging Hook: Used to attach hang the DC710 for hands free

operation.

Information Label: Contains the serial number and additional informa

tion regarding the DC710.

Information Label

Magnets Hanging Hook Magnets

BASIC ANALYZER FUNCTIONS

Analyzer Battery

Your combustion analyzer is fitted with a Lithium Ion rechargable battery. It is

important to keep battery power to the sensors in your analyzer even when it

is not in use. Your analyzer battery status is indicated at the top right corner

of the TPI View App. .

Turning The Analyzer On & Connecting to the App

Always: - Before turning on please ensure that nothing is connected to the

Gas Sample Port

Press and hold the power button until the power

switch lights on.

Start the TPI View App and tap the center icon to

begin scanning for TPI smart instruments.

A list of devices will be seen Select the DC710 to

connect to by tapping on the desired device.

Once connected the Bluetooth indicator on the

DC710 will turn blue and the app will display

measurement information.

After start up, several tests can be performed to

ensure proper function of the analyzer and flue

probe. Please refer to Appendix A.

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Turning The Analyzer Off

Always: - Before turning off return the instrument to a clean air environment

and allow the Carbon Monoxide level to return to below 10ppm and the

Oxygen level to return to 20.9% (± 0.5%)

If the pump is running tap “Stop Pump” to turn

the pump off. If the CO is above 10ppm or the

O2 is below 19% the Stop Pump icon will be

grreyed out. Once the O2 and CO levels are

within necessary limits the Stop Pump icon will

be active.

Once the pump is off close the app or discon-

nect from the DC710. Press and hold the power

key on the DC710 to turn the analyzer off.

If the app is disconnected before the CO is

below 10ppm or the O2 is above 19% and the

power key is held down to turn the analyzer off,

the pump will continue to run until the CO and

O2 are within limits. Once within limits the

DC710 will auto power down.

COMBUSTION ANALYSIS OVERVIEW

Performing combustion analysis is very important to the overall safety and

efficiency of heating equipment. The following guidelines and descriptions are

generic and meant to provide you with a basic understanding of combustion

testing. TPI always recommends you contact the manufacturer of the device

under test, obtain information specific to the device, and follow the proce-

dures and safety guidelines for performing tests and affecting repairs.

In general, for most applications, flue gas samples should be taken prior to

the draft diverter or any other opening that allows room air to enter the sys-

tem. This prevents room air from mixing with gases in the flue and diluting

the test sample. To ensure accurate and consistent combustion tests, it is

important gas and temperature samples be taken at the same location. This is

easy with the TPI flue probe because the temperature sensor is an integral

part of the probe.

Prior to taking a sample, the device under test should be on and operating.

Putting the flue probe in the sample area prior to starting the device may

cause saturation of the sensors due to the higher initial concentration of car-

bon monoxide that may be encountered upon start up. If this happens, allow

your analyzer to purge in fresh air until the carbon monoxide level returns to

0 ppm and the oxygen level returns to 20.9%. This may take more than an

hour depending on how saturated the sensors are.

The figures on pages 10 through 12 show locations for performing tests on

commonly encountered equipment. Remember to consult with the manufac-

turer of the device under test for specific test information.

Refer to the Appendix D “Technical Notes” for additional information.

Combustion Test Procedure

Note: It is recommended you perform routine general maintenance on your

analyzer to ensure proper function. Please refer to Appendix A for general

maintenance schedule and function tests.

1. Turn the DC710 on and connect it to the TPI

View app as outlined on page 5. Make sure you

are in a “clean air” environment (no CO) and tap

“Start Pump”.

2. Connect the Mini Pump Protection

Filter assembly and Flue Probe Tubing

complete with In-Line Filter to the Gas

Sample Port and the 'K' Type

Thermocouple Plug from the Flue

Probe into Thermocouple (T1)

Socket.

The GK11M ambient air temperature

probe is connected to the (T2) socket.

If this probe is not used the analyzer

will use it’s internal temperature sen-

sor for ambient air (T2) reference.

WARNING: - Ensure the 'K' type ther-

mocouple probes are inserted into the

sockets correctly. The plugs are

polarity marked and forcing the plug

into the socket the wrong way may

result in damage to the instrument.

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