Tek-Trol TEK-BAR 3800XP Manuel utilisateur

Technology Solutions

TAR 3800XP

EK-B

Instruction Manual

Multivariable Transmitter / Flow Computer

Document Number: IM-3800XP

www.tek-trol.com

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum

product performance, make sure you thoroughly understand the contents before installing, using, or

maintaining this product.

For technical assistance, contact

Customer Support

796 Tek-Drive

Crystal Lake, IL 60014

USA

Tel: +1 847 857 6076

www.tek-trol.com

No part of this publication may be copied or distributed, transmitted, transcribed, stored in a

retrieval system, or translated into any human or computer language, in any form or by any means,

electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express

written permission. The information contained in this manual is subject to change without notice.

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Table of Contents

1Safety Instructions.....................................................................................................................3

1.1 Intended Use ...................................................................................................................................3

1.2 Certifications ...................................................................................................................................3

1.3 Manufacturer Safety Instructions.....................................................................................................3

1.3.1 Disclaimer............................................................................................................................................3

1.3.2 Product Liability and Warranty ...........................................................................................................3

1.3.3 Information Concerning the Documentation......................................................................................3

1.4 Safety Precautions ...........................................................................................................................3

1.5 Packaging, Transportation and Storage ............................................................................................4

1.5.1 Packaging.............................................................................................................................................4

1.5.2 Transportation.....................................................................................................................................4

1.5.3 Storage ................................................................................................................................................4

1.5.4 Nameplate...........................................................................................................................................5

2Product Description...................................................................................................................5

2.1 Introduction ....................................................................................................................................5

2.2 Components of Tek-Bar 3800XP Multivariable Transmitter / Flow Computer.....................................5

2.3 Specifications ..................................................................................................................................6

2.4 Dimensional Drawings .....................................................................................................................7

2.5 3800XP Models................................................................................................................................7

3Installation ................................................................................................................................8

3.1 General Instructions ........................................................................................................................8

3.2 Enclosure Cap Locking Screw............................................................................................................9

3.3 Pole Mounting.................................................................................................................................9

3.4 Installation for Wet or Dry Gas Flow...............................................................................................10

4Electrical Connection ...............................................................................................................10

4.1 Jumper Locations...........................................................................................................................11

4.2 Bootloader Protect and Bluetooth Disable Jumpers ........................................................................13

4.3 Battery Backup Memory Jumper (Disable Battery for Storage)........................................................13

4.4 Bluetooth (BT) OTA Update and BT Development Jumpers .............................................................14

4.5 Main Board Switch Location (SW1).................................................................................................14

4.6 Grounding .....................................................................................................................................15

4.7 Wire Gauges ..................................................................................................................................15

4.8 Wiring Instructions ........................................................................................................................16

4.9 Communication .............................................................................................................................18

4.9.1 Local Serial Communication Port ..................................................................................................... 18

4.9.2 Bluetooth LE ..................................................................................................................................... 18

4.9.3 RS232 Mode ..................................................................................................................................... 18

4.9.4 RS485 Mode ..................................................................................................................................... 18

4.9.5 Ethernet Port.................................................................................................................................... 18

4.9.6 Bluetooth Operation ........................................................................................................................ 19

4.9.7 HART Communication ...................................................................................................................... 19

5Operations ..............................................................................................................................20

5.1 Device Set Up Menu ......................................................................................................................20

5.2 Process Variable Menu ..................................................................................................................20

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5.2.1 Configuration Process Variable Menu.............................................................................................. 21

5.3 Diagnostics or Service Menu ..........................................................................................................21

5.4 Status Info Menu ...........................................................................................................................21

5.5 Loop Test.......................................................................................................................................22

5.6 D/A Trim .......................................................................................................................................23

5.7 Input Calibration............................................................................................................................25

5.8 Basic Set Up Menu.........................................................................................................................28

5.9 Device Information Menu ..............................................................................................................28

5.10 Range Value Menu.........................................................................................................................29

5.11 Detailed Set UP Menu....................................................................................................................29

5.11.1 System Info Menu ............................................................................................................................ 29

5.11.2 System Configure Menu................................................................................................................... 29

5.11.3 Differential Press .............................................................................................................................. 31

5.11.4 Static Pressure Menu ....................................................................................................................... 31

5.11.5 RTD Temperature Menu................................................................................................................... 31

6Menu Tree...............................................................................................................................32

7Troubleshooting ......................................................................................................................32

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1Safety Instructions

1.1 Intended Use

Tek-Bar 3800XP Multivariable Transmitter / Flow Computer is designed to use for gas and liquid

in harsh environments.

1.2 Certifications

Class 1 Div 1 and Div 2 Approval.

1.3 Manufacturer Safety Instructions

1.3.1 Disclaimer

The manufacturer will not be held accountable for any damage that happens by using its product,

including, but not limited to direct, indirect, or incidental and consequential damages.

Any product purchased from the manufacturer is warranted in accordance with the relevant

product documentation and our Terms and Conditions of Sale.

The manufacturer has the right to modify the content of this document, including the disclaimer,

at any time for any reason without prior notice, and will not be answerable in any way for the

possible consequence of such changes.

1.3.2 Product Liability and Warranty

The operator shall bear authority for the suitability of the device for the specific application. The

manufacturer accepts no liability for the consequences of misuse by the operator. Wrong

installation or operation of the devices (systems) will cause the warranty to be void. The

respective Terms and Conditions of Sale, which forms the basis for the sales contract shall also

apply.

1.3.3 Information Concerning the Documentation

To prevent any injury to the operator or damage to the device it is essential to read the

information in this document and the applicable national standard safety instructions. This

operating manual contain all the information that is required in various stages, such as product

identification, incoming acceptance and storage, mounting, connection, operation, and

commissioning, troubleshooting, maintenance, and disposal.

1.4 Safety Precautions

You must read these instructions carefully prior to installing and commissioning the device. These

instructions are an important part of the product and must be kept for future reference. Only by

observing these instructions, optimum protection of both personnel and the environment, as well

as safe and fault-free operation of the device can be ensured.

For additional information that are not discussed in this manual, contact the manufacturer.

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Warnings and Symbols Used

The following safety symbol marks are used in this operation manual and on the instrument.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in

death or severe injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury. It may also be used to alert against unsafe practices.

NOTE

Indicates that operating the hardware or software in this manner may damage it

or lead to system failure.

1.5 Packaging, Transportation and Storage

1.5.1 Packaging

The original package consists of

1. Tek-Bar 3800XP Multivariable Transmitter

2. Documentation

NOTE

Unpack and Check the contents for damages or sign of rough handling. Report

damage to the manufacturer immediately. Check the contents against the packing

list provided.

1.5.2 Transportation

•Avoid impact shocks to the device and prevent it from getting wet during transportation.

•Verify local safety regulations, directives, and company procedures with respect to hoisting,

rigging, and transportation of heavy equipment.

•Transport the product to the installation site using the original manufacturer’s packing

whenever possible.

1.5.3 Storage

If this product is to be stored for a long period of time before installation, take the following

precautions:

•Store your product in the manufacturer’s original packing used for shipping.

•Storage location should conform to the following requirements:

1. Free from rain and water

2. Free from vibration and impact shock

3. At room temperature with minimal temperature and humidity variation

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•Properties of the instrument can change when stored outdoors.

1.5.4 Nameplate

The nameplate lists the order number and other important information, such as design details

and technical data.

NOTE

Check the device nameplate to ensure that the device is delivered according to your

order. Check for the correct supply voltage printed on the nameplate.

2Product Description

2.1 Introduction

Tek-Trol’s Tek-Bar 3800XP (MVT) Multivariable Transmitter / Custody Transfer Flow Computer is

designed to provide the highest flexibility. It features a complete suite of measurement

calculations and control functions that enable customers to take control of their flow metering

requirements. The Tek-Bar 3800XP Multivariable Transmitter is configured for both gas and

liquid applications and designed for harsh environments seen in major oil and gas field

applications. The device meets both Class 1, Div 1 and Div 2 hazardous safety requirements and

meets CSA/ATEX/IECEX. The Tek-Bar 3800XP Multivariable Transmitter (MVT) is designed to

provide reliable and accurate Differential Pressure, Static Pressure, and in-Line Temperature

Measurements plus flow calculations compatible with the API MPMS 21.1 electronic flow

metering standard.

2.2 Components of Tek-Bar 3800XP Multivariable Transmitter / Flow Computer

Fig 1: Components of Tek-Bar 3800XP Multivariable Transmitter (MVT)

Mounting Hardware

1. Bracket, Pole Mounting

2. U-bolt 2 ½” ID, 5/16-18 THD with nuts

3. U-bolt 2” ID, 1/4-20 THD with nuts

4. Washer ¼ ID x 5/8 OD flat

5. Washer split lock

6. Washer 3/8 ID flat

7. Washer split lock 3/8

3800XP MVT Transmitter

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2.3 Specifications

Alarm Log Storage User configurable, defaulting to 200 alarm events

Audit Trails User configurable, defaulting to 200 audit events

Certifications/Compliance

CSA/C-US Class I, Div 1, Groups B, C, D; ambient temperature range of -

40°C to +85°C (-40°F to +185°F), temperature code T6 (-40°C to 75°C) T5

(-40°C to 85°C) EN 61326-1: 2013 (Industrial Criteria); FCC 47 CFR Part

15, Subpart B; ICES 003: 2016; Measurement Canada pending

Data Memory 2 MB Static Random-Access Memory (SRAM)

Description 3800 XP - MVT / Flow Computer for Gas and Liquids

Diagnostic AGA 10 Speed of Sound (Comparison with GC SOS Prediction)

Differential Meters

(DP, Orifice) AGA 3/ANSI/API 2530-1992 Method 2; AGA 3/ANSI/API

2530-1985; ISO 5167 pt5; DP Cone meters; Averaging Pitot; GOST:

Venturi Meters - Steam Flow IF97

Display 128 x 65 backlit LCD display; User programmable scroll list and menus

Enclosure Rating NEMA 4X/IP67

Energy AGA 5; GPA 2172; ISO 6976

Ethylene Density Calculation API 2565 (Ch 11.3.2.1); Ethylene NBS 1045

Input Power 10VDC to 30VDC

Keypad 4 IR sensors through glass key input (hazardous area isolation method).

Linear Meters (Turbine) AGA 7; AGA 9; AGA 11

Live Density Input

Sarasota liquid density meter, Solartron, UGC, 4-20mA & density

meters.

Operating Humidity 0-95% RH, (non-condensing)

Operating Temperature Range -40° to +185°F (-40° to +85°C)

Processor 32 Bit

Program Memory 4 MB of flash memory

Propylene Density Calculation API Ch 11.3.3.2

Super Compressibility

(Fpv) AGA 8 Gross-1992; AGA 8 Detail-1992; AGA 8 Short-1988; NX-19;

NX-19 Analysis; GERG (ISSN 0178-9414 -2004/8 - European Gas Research

Group)

Turbine Meter Linearization 10 Point Frequency/K-factor Table

Volume Correction Factors

Consistent with API 2540/ASTM D1250-80/IP 200; 5/6 A/B; 23/24 A/B;

53/54 A/B; 6/24/54 C; CH 11.1 2004; Note: natural gas liquids (NGL) and

liquefied petroleum gases (LPG): OLD 23/24, OLD 53/54; (Note: Table E

is new standard to replace the Older version 23/24)

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2.4 Dimensional Drawings

Fig 2: 3800XP MTV Front View Fig 3: 3800XP MTV Side View

2.5 3800XP Models

3800XP Basic CID1

3800XP-B-15CS-1 3800XP, Basic, 1500PSIA CS HW, CSA, CID1

3800XP-B-45CS-1 3800XP, Basic, 4500PSIG CS HW, CSA, CID1

3800XP Advanced CID1

3800XP-A-15CS-1 3800XP, Adv, 1500PSIA CS HW, CSA, CID1

3800XP-A-45CS-1 3800XP, Adv, 4500PSIG CS HW, CSA, CID1

3800XP Basic CID2

3800XP-B-15CS-4 3800XP, Basic, 1500PSIA CS HW, CSA, CID2

3800XP-B-15SS-4 3800XP, Basic, 1500PSIA SS HW, CSA, CID2

3800XP-B-45CS-4 3800XP, Basic, 4500PSIG CS HW, CSA, CID2

3800XP-B-45SS-4 3800XP, Basic, 4500PSIG SS HW, CSA, CID2

3800XP Advanced CID2

3800XP-A-15CS-4 3800XP, Adv, 1500PSIA CS HW, CSA, CID2

3800XP-A-15SS-4 3800XP, Adv, 1500PSIA SS HW, CSA, CID2

3800XP-A-45CS-4 3800XP, Adv, 4500PSIG CS HW, CSA, CID2

3800XP-A-45SS-4 3800XP, Adv, 4500PSIG CS HW, CSA, CID2

41⁄2”

(114.5mm)

81⁄8”

(202.75mm)

71⁄4”

(183.5mm)

11”

(275mm)

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3Installation

This section covers instructions on installation and commissioning. Installation of the device must

be carried out by trained; qualified specialists authorized to perform such works.

CAUTION

•When removing the instrument from hazardous processes, avoid direct contact with

the fluid and the MVT wetted parts unless wearing PPE suitable for the environment.

•All installations must comply with local installation requirements and local electrical

code.

WARNING

•This section offers instructions for installation,

wiring, operation, and

troubleshooting. The user must read this manual carefully before installation and

operation because improper installation may cause incorrect measurement and even

damage the Transmitter.

NOTE

•Improper installation has the potential to cause injury and to damage instrument.

•

Periodically inspect the power cables, transducer cables, cable glands and the

enclosure for signs of damage. Inspect transducer installation and mounting hardware

for loose connections.

3.1 General Instructions

•Installation should be according to ANSI/ISA RP 12.6 and the NEC ANSI/NFPA 70, or Canadian

Electrical Code Part 1.

•All wiring requires a minimum of 85°C insulation rating.

•Approved conduit seals should be installed within 18 ¼” (457mm) of the housing.

•Equipment must be installed by qualified personnel.

•Do not disconnect equipment unless power has been turned off or the area is known to be

non-hazardous.

•Service connections can be used when the atmosphere is known to be safe and non-

hazardous.

•Open enclosure when the location is known to be non-hazardous and remove power from the

meter to perform servicing.

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