Struers Secotom-60 Manuel utilisateur

Secotom-60

Instruction Manual

Manual No.: 16857025-04

Revision B

Date of Release 2022.01.18

Secotom-60

Instruction Manual

Table of Contents Page

Intended use.............................................................2

Safety Precautions ...................................................4

Icons and Typography ..............................................6

User’s Guide.............................................................8

Reference Guide.....................................................64

Secotom-20/-60, Pre-Installation Checklist .............89

Declaration of Conformity .......................................98

Secotom-60

Instruction Manual

Intended use

For professional, automatic materialographic cutting of materials

for further materialographic inspection. The machine is only to be

operated by skilled/trained personnel. The machine is only

designed to be used with Struers consumables specially designed

for this purpose and this type of machine.

The machine is for use in a professional working environment

(e.g. a materialographic laboratory).

Do not use the machine for: Cutting of materials other than solid materials, suitable for

materialographic studies. In particular, the machine must not be used

for any type of explosive and/or flammable material, or materials which

are not stable during machining, heating or pressure.

The machine may not be used with cut-off wheels which are not

compatible with the machine requirements (e.g. toothed cut-off

wheels).

Model:

Secotom-60

NOTE:

READ the instruction manual carefully before use.

Keep a copy of the manual in an easy-to-access place for future

reference.

Secotom-60

Instruction Manual

Always state Serial No and Voltage/frequency if you have technical

questions or when ordering spare parts. You will find the Serial No.

and Voltage on the type plate of the machine itself. We may also need

the Date and Article No of the manual. This information is found

on the front cover.

The following restrictions should be observed, as violation

of the restrictions may cause cancellation of Struers legal

obligations: Instruction Manuals: Struers Instruction Manual may

only be used in connection with Struers equipment covered

by the Instruction Manual.

Struers assumes no responsibility for errors in the manual

text/illustrations. The information in this manual is subject to changes

without notice. The manual may mention accessories or parts not

included in the present version of the equipment.

The contents of this manual are the property of Struers. Reproduction

of any part of this manual without the written permission of Struers is

not allowed.

Struers

Pederstrupvej 84

DK 2750 Ballerup Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

Secotom-60

Instruction Manual

From Safety Precaution sheet, Revision B

Secotom-60

Safety Precautions 1

Read carefully before use

1. Ignoring this information and mishandling of the equipment can lead

to severe bodily injuries and material damage.

2. The machine must be installed in compliance with local safety

regulations. All functions on the machine and any connected

equipment must be in working order.

3. The operator(s) must read the Safety and User’s Guide sections

of this manual and the relevant sections of the manual for any

connected equipment and accessories. The operator(s) must read

the Instructions for Use and, where applicable, Safety Data Sheets

for the applied consumables.

4. This machine is to be operated and maintained by skilled/trained

personnel only.

5. Use only intact cut-off wheels. Cut-off wheels must be approved

for min. 5,000 rpm.

6. The machine must be placed on a safe and stable table with

an adequate working height able to carry the machine and

supplementary accessories and consumables.

7. Operators should ensure that the actual voltage corresponds

to the voltage on the rear of the machine. The machine must be

earthed. Follow the local regulations. Always turn the power off and

remove the plug or the cable before dismantling the machine or

installing additional components.

8. Do not look directly into the laser beam.

9. Consumables: only use consumables specifically developed for use

with this type of materialographic machine.

10. Observe the current safety regulations for handling, mixing, filling,

emptying and disposal of the additive for cooling fluid. Avoid skin

contact with the additive for cooling fluid.

11. Mind the protruding safety catch when the guard is raised.

12. The workpiece must be securely clamped in a clamping device.

13. Use of working gloves is recommended as specimens may be both

very hot and have sharp edges.

Secotom-60

Instruction Manual

14. Use of safety goggles is recommended when using the flushing hose.

Only use the flushing hose for cleaning inside the cutting chamber.

15. If you observe malfunctions or hear unusual noises - stop

the machine and call technical service.

16. The machine must be disconnected from the mains prior to any

service. Wait 15 minutes until residual potential on the capacitors is

discharged.

17. Do not cycle mains power more than once every three minutes.

Damage to the drive will result.

18. In case of fire, cut the power alert bystanders and the fire brigade.

Use a powder fire extinguisher. Do not use water.

The equipment should only be used for its intended use and as detailed

in the Instruction Manual.

The equipment is designed for use with consumables supplied by

Struers. If subjected to misuse, improper installation, alteration, neglect,

accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair,

should always be performed by a qualified technician

(electromechanical, electronic, mechanical, pneumatic, etc.).

Secotom-60

Instruction Manual

Icons and Typography

Struers uses the following icons and typographical conventions.

A list of the Safety Messages used in this manual can be found

in the chapter on Cautionary Statements

Always consult the Instruction Manual for information on the potential

hazards marked by the icons fixed to the machine.

Icons and Safety

Messages

ELECTRICAL HAZARD

indicates an electrical hazard which, if not avoided, will result in death

or serious injury.

DANGER

indicates a hazard with a high level of risk which, if not avoided, will

result in death or serious injury.

WARNING

indicates a hazard with a medium level of risk which, if not avoided,

could result in death or serious injury.

CAUTION

indicates a hazard with a low level of risk which, if not avoided, could

result in minor or moderate injury.

CRUSHING HAZARD

indicates a crushing hazard which, if not avoided, could result in minor,

moderate or serious injury.

EMERGENCY STOP

Secotom-60

Instruction Manual

General Messages

NOTE:

indicates a risk of damage to property, or the need to proceed with

special care.

HINT:

indicates additional information and tips.

Colour Inside Logo

The 'colour inside' logo on the cover page of this Instruction Manual

indicates that it contains colours which are considered to be useful for

the correct understanding of its contents.

Users should therefore print this document using a colour printer

Typographic

conventions

Bold type

indicates button labels or menu options in software

programs

Italic type

indicates product names, items in software

programs or figure titles

Blue text indicates a link to another section or webpage

Bullets indicates a necessary work step

Secotom-60

Instruction Manual

User’s Guide

Table of Contents Page

Getting Started ...........................................11

Device Description........................................................................ 11

Checking the Contents of the Packing Box ................................... 12

Unpacking Secotom...................................................................... 12

Placing Secotom........................................................................... 13

Recommended workbench dimensions .................................. 13

Getting Acquainted with Secotom ................................................. 14

Front of Secotom.................................................................... 15

Rear of Secotom .................................................................... 15

Inside the Chamber ................................................................ 16

Safety Lock................................................................................... 17

Supplying Power........................................................................... 18

Single-phase Supply .............................................................. 18

2-phase Supply ...................................................................... 18

Connection to the machine..................................................... 18

Filling the Recirculation Tank with Cooling Fluid ........................... 19

Water Sensitive Materials....................................................... 19

Optimising Cooling........................................................................ 20

Mounting the Cut-off Wheel .......................................................... 20

Hold-to-run button......................................................................... 22

Height-adjustment of the Cut-off Wheel ........................................ 22

Cutting Table ................................................................................ 23

Positioning the Cutting Table ........................................................ 23

Line Laser..................................................................................... 24

Attaching Clamping Tools (accessories) ....................................... 24

Quick-clamping and Spring Clamp Devices............................ 25

Stands for Specimen Holders ................................................. 25

Electrical Connections in the Cutting Chamber ............................ 26

Flushing Hose............................................................................... 27

Debris Collection........................................................................... 28

Connection to an External Exhaust System .................................. 28

Noise ............................................................................................ 28

Handling noise (during operation)........................................... 28

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