Struers Discotom-60 Manuel utilisateur

Discotom-60/-65

Instruction Manual

Manual No.: 15907001

Date of Release: 09.09.2013

Discotom-60 /-65

Instruction Manual

Table of Contents Page

User’s Guide.............................................................................1

Reference Guide.....................................................................35

Quick Reference Guide...........................................................61

Always state

Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the

Date

and

Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals:

Struers Instruction Manuals may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals:

Struers Service Manuals may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equi

pment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to change without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

Original instructions.

The contents of this manual are the property of Struers. Reproduction of any part of

this manual without the written permission of Struers is not allowed.

2013.

Struers A/S

Pederstrupvej 84

-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

Discotom-60 /-65

Instruction Manual

Discotom-60/ -65

Safety Precaution Sheet

To be read carefully, before use

1. The operator(s) should be fully instructed in the use of the machine and

its cut-off wheels according to the Instruction Manual and the

instructions for the use of cut-off wheels.

2. The machine must be installed in compliance with local safety

regulations.

3. The machine must be placed on a safe and stable support table. All

safety functions and guards of the machine must be in working order.

4. Use only intact cut-off wheels. The cut-off wheels must be approved for

use with rotational speeds between 1000 and 3460 rpm.

5. The machine is not for use with saw-blade type cut-off wheels.

6. Observe the current safety regulations for handling, mixing, filling,

emptying and disposal of the additive for cooling fluid.

7. The workpiece must be securely fixed in the quick-clamping device or

similar. Large or sharp workpieces must be handled in a safe way.

8. Do not work on or around cutting table when the table is repositioned

using the Y-table positioning joystick.

9. To achieve maximum safety and lifetime of the machine, use only

original Struers consumables.

10. The cutting handle should be lowered slowly and carefully, in order to

avoid breaking the cut-off wheel.

Discotom-60 /-65

Instruction Manual

11. Struers recommends the use of an exhaust system as the materials

being cut may emit harmful gasses or dust.

12. The machine emits only moderate noise. However, the cutting process

itself may emit noise, depending on the nature of the workpiece. In

such cases, the use of hearing protection is recommended.

13. The machine must be disconnected from the mains prior to any service.

14. Use of working gloves is recommended as workpieces may be both

very hot and produce sharp edges. Wearing of gloves is also

recommended when flushing and cleaning the machine.

15. Struers recommends the use of safety shoes when working with heavy

samples.

16. Use of safety goggles is recommended when using the flushing hose.

17. If any of the cutting-chamber hood springs are damaged (at the rear of

machine), they must be replaced before the machine is used again.

18. When a recirculation cooling unit is used, observe the current safety

regulations for handling, mixing, filling, emptying and disposal of the

additive for cooling fluid.

Do not use flammable cooling fluid.

19. When lifting the machine using a forklift, lift from front or rear - never lift

the machine from the side.

20. When lifting the machine using lifting straps, ensure that the straps are

crossed and do not press on the sides of the machine.

1. Prior to any service, disconnect the machine then wait until residual

potential on the capacitors is discharged.

2. Do not cycle mains power more than once every three minutes.

Damage to the frequency converter will result.

Discotom-65

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.)

Discotom-60 /-65

Instruction Manual

User’s Guide

Table of Contents Page

1. Getting Started ............................................... 3

Checking the Contents of the Packing Box........................................3

Getting Acquainted with Discotom .....................................................4

Noise Level ........................................................................................5

Power Supply.....................................................................................6

Connection to an External Exhaust System.......................................8

Connecting a Recirculation Cooling Unit............................................9

2. Basic Operation..............................................10

Using the Controls............................................................................10

Front Panel Controls of Discotom...........................................10

Front Panel Controls ........................................................................11

Cooling Valve Positions ...................................................................12

Flush Hose.......................................................................................12

Cleaning of Flush Hose Nozzle........................................................12

Setting the Language.......................................................................13

Moveable Table................................................................................13

Y-Table ...................................................................................13

Reading the Cutting Display.............................................................14

Changing Cutting Mode and Cutting Parameters.............................15

Changing Cutting Mode..........................................................15

Changing Cutting Parameters.................................................16

Using Motor Load and Temperature Display..........................22

Automatic Feed Speed Control...............................................22

Overload Protection .........................................................................23

Fitting or Changing the Cut-off Wheel..............................................24

Clamping the Workpiece..................................................................24

Positioning the Cutting Table...........................................................24

Starting/Stopping the Cutting Process .............................................25

Automatic Cutting....................................................................25

Manual Cutting........................................................................26

Combining Manual and Automatic Operation.........................26

Stop Modes......................................................................................27

Relative Stop Position............................................................27

Absolute Stop Position ..........................................................28

Automatic Stop......................................................................29

Variable Motor RPM (D-65 only)......................................................30

Recommended Settings:.........................................................30

Cleaning...........................................................................................32

Flushing the Cutting Chamber................................................32

Discotom-60 /-65

Instruction Manual

3. Routine Maintenance.......................................33

Daily Service ....................................................................................33

Weekly Maintenance........................................................................33

Monthly Maintenance.......................................................................33

Replacing the Cooling Water..................................................33

Yearly Service..................................................................................34

Inspection of Guard.................................................................34

Discotom-60 /-65

Instruction Manual

1. Getting Started

In the packing box you should find the following parts:

1 Fork spanner (24 mm) for cut-off wheel

1 Connector pipe for water outlet

3 Elbow pipes for water outlet

1 Outlet hose 2 m,

for connection to external cooling unit

3 Hose clamps, 35-60 mm

1 Grease for maintenance/lubrication of the spindle

1 Oil for maintenance of cutting table

1 Set of Instruction Manuals

Remove the bolts from all of the transport brackets that secure the

Discotom to its transport pallet.

Remove the brackets.

Discotom should be placed on a table strong enough to support a

minimum of 171 kg/ 377 lbs.

Struers recommends the use of the Table Unit, which is designed for

use with Discotom machines, see “Accessories”.

Checking the Contents

of the Packing Box

Unpacking Discotom

Placing Discotom

Discotom-60 /-65

Instruction Manual

Take a moment to familiarise yourself with the location and names of

the Discotom’s components.

Cutting handle

Control panel

Y-table joystick

Emergency stop

Cooling valve

Main power switch

Cut-off wheel locking handle

Getting Acquainted

with Discotom

Front View

Side view, right

Discotom-60 /-65

Instruction Manual

Cooli unit connection

Service socket (RS232)

Water intlet

Drainage hose

Water outlet flange

Flushing hose

Cutting chamber hood springs

Exhaust connection

Approx. 67 dB (A) measured at idle running, at a distance of

1.0 m/39.4” from the machine.

Rear View

Noise Level

Discotom-60 /-65

Instruction Manual

First check that the mains voltage corresponds to the voltage

stated on the type plate on the side of the machine.

Discotom-60 is factory mounted with an electric cable.

Mount a plug on the cable according to the following:

EU cable UL cable

L1Brown

L2Black

L3Black or grey

Earth Yellow/green

Neutral Blue (Not used)

L1Black

L2Red

L3Orange/ turquoise

Earth Green (or Yellow/green)

Neutral White (Not used)

Check that the cut-off wheel rotates in the direction indicated by the

arrow on the cut-off wheel guard. If the direction of rotation is

incorrect:

EU cable UL cable

Switch two of the phases Switch phases L1and L2

Power Supply

Discotom-60

Direction of the Cut-off Wheel

Ce manuel convient aux modèles suivants

Table des matières

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