Struers Discotom-100 Manuel utilisateur

Discotom-100/-10

Instruction Manual

Manual No.: 16157001

Date of Release 06.03.2015

Discotom-100 /-10

Instruction Manual

Table of Contents Page

User’s Guide ............................................................... 1

Reference Guide ....................................................... 56

Quick Reference Guide ............................................ 88

Always state

Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the

Date

and

Article No of the manual. This information is found on the front cover.

The following restrictions should be obser

ved, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals:

Struers Instruction Manuals may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals:

Struers Se

rvice Manuals may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to change without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

Original instructions.

The contents of this manual are the property of Struers. Reproduction of any part of

this manual without the written permission of Struers is not allowed.

2015.

Struers A/S

Pederstrupvej 84

-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

FCC Notice

This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference

when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if

not installed and used in accordance with the Instruction Manual, may

cause harmful interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful interference in

which case the user will be required to correct the interference at his own

expense.

Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to

this product not expressly approved by Struers A/S could cause harmful

radio interference and void the user’s authority to operate the equipment.

Discotom-100 /-10

Instruction Manual

Discotom-100 /-10

Safety Precaution Sheet

To be read carefully, before use

1. The operator(s) should be fully instructed in the use of the machine and

its cut-off wheels according to the Instruction Manual and the

instructions for the use of cut-off wheels.

2. The machine must be installed in compliance with local safety

regulations.

3. The machine must be placed on a safe and stable support table. All

safety functions and guards of the machine must be in working order.

4. Use only intact cut-off wheels. The cut-off wheels must be approved for

use with rotational speeds between 1500 and 3000 rpm.

5. The machine is not for use with saw-blade type cut-off wheels.

6. Observe the current safety regulations for handling, mixing, filling,

emptying and disposal of the additive for cooling fluid.

7. The workpiece must be securely fixed in the quick-clamping device or

similar. Large or sharp workpieces must be handled in a safe way.

8. Do not work on or around cutting table when the table is repositioned

using the Y-table positioning joystick.

9. To achieve maximum safety and lifetime of the machine, use only

original Struers consumables.

10. The cutting arm should be lowered slowly and carefully, in order to

avoid breaking the cut-off wheel.

11. Never look directly into the laser beam. (Line laser option)

12. Struers recommends the use of an exhaust system as the materials

being cut may emit harmful gasses or dust.

13. The machine emits only moderate noise. However, the cutting process

itself may emit noise, depending on the nature of the workpiece. In

such cases, the use of hearing protection is recommended.

14. The machine must be disconnected from the mains prior to any service.

15. Use of working gloves is recommended as workpieces may be both

very hot and produce sharp edges. Wearing of gloves is also

recommended when flushing and cleaning the machine.

16. Struers recommends the use of safety shoes when working with heavy

samples.

Discotom-100 /-10

Instruction Manual

17. Use of safety goggles is recommended when using the flushing hose.

18. If any of the cutting-chamber cover springs are damaged (at the rear of

machine), they must be replaced before the machine is used again.

19. When a recirculation cooling unit is used, observe the current safety

regulations for handling, mixing, filling, emptying and disposal of the

additive for cooling fluid.

Do not use flammable cooling fluid.

20. When lifting the machine using a forklift, lift from front or rear - never lift

the machine from the side.

21. When lifting the machine using lifting straps, ensure that the straps are

crossed and do not press on the sides of the machine.

1. Prior to any service, disconnect the machine then wait until residual

potential on the capacitors is discharged.

2. Do not cycle mains power more than once every three minutes.

Damage to the frequency converter will result.

Discotom-100

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.)

Discotom-100 /-10

Instruction Manual

Disposal

Equipment marked with a WEEE symbol contain electrical and

electronic components and must not be disposed of as general

waste.

Please contact your local authorities for information on the correct

method of disposal in accordance with national legislation.

Discotom-100 /-10

Instruction Manual

User’s Guide

Table of Contents Page

1. Getting Started

Checking the Contents of the Packing Box ........................................ 3

Placing Discotom ............................................................................... 4

Lifting Instructions .............................................................................. 6

Getting Acquainted with Discotom ..................................................... 8

Two-handed Operation ........................................................... 10

Noise Level ...................................................................................... 10

Power Supply ................................................................................... 11

Connection to an External Exhaust System ..................................... 13

Connecting a Recirculation Cooling Unit .......................................... 14

2. Basic Operation

Using the Controls ............................................................................ 15

Front Panel Controls of Discotom ........................................... 15

Front Panel Controls ........................................................................ 16

Flush Hose ....................................................................................... 17

Moveable Table ................................................................................ 17

Y-Table ................................................................................... 17

Reading the Cutting Display ............................................................. 18

Reading the Display ................................................................ 19

Manoeuvring in the Menu Structure ........................................ 21

Acoustic Signals ...................................................................... 21

Software Settings ............................................................................. 22

Changing the Language .......................................................... 25

Editing Numeric Values ........................................................... 27

Editing Alphanumeric Values .................................................. 28

Operation Mode ............................................................................... 30

Changing Operation Mode ...................................................... 30

New Pass Code ............................................................................... 31

Changing Cutting Mode and Cutting Parameters............................. 32

Changing Cutting Mode .......................................................... 32

Changing Cutting Parameters ................................................. 33

Selecting a Cut-off Wheel ....................................................... 33

Changing the Wheel Speed .................................................... 38

Selecting the Cutting Mode ..................................................... 39

Stop Modes ...................................................................................... 44

Auto ......................................................................................... 44

Relative Stop Position ............................................................. 46

Absolute Stop Position ............................................................ 47

Using Motor Load and Temperature Display .......................... 48

OptiFeed ................................................................................. 48

Discotom-100 /-10

Instruction Manual

Fitting or Changing the Cut-off Wheel .............................................. 49

Clamping the Workpiece .................................................................. 49

Positioning the Cutting Table ........................................................... 49

Starting/Stopping the Cutting Process ............................................. 50

Automatic Cutting .................................................................... 50

Manual Cutting ........................................................................ 51

Combining Manual and Automatic Operation ........................ 51

3. Routine Maintenance

AxioWash ......................................................................................... 52

Daily Service .................................................................................... 53

Cleaning of Flush Hose Nozzle ........................................................ 53

Weekly Maintenance ........................................................................ 54

Monthly Maintenance ....................................................................... 54

Replacing the Cooling Water .................................................. 54

Lubricating the Cutting Table .................................................. 54

Yearly Service .................................................................................. 55

Inspection of Cover ................................................................. 55

Discotom-100 /-10

Instruction Manual

1. Getting Started

In the packing box you should find the following parts:

1 Fork spanner (24 mm) for cut-off wheel

1 Triangle key for safety lock release

1 Connector pipe for water outlet

1 Elbow pipe for water outlet

1 Outlet hose 2 m,

for connection to external cooling unit

1 Hose clamp, 70-90 mm

1 Instruction Manual set

 Remove the bolts from all of the transport brackets that secure

the Discotom to its transport pallet.

 Remove the brackets.

Checking the Contents

of the Packing Box

Unpacking Discotom

Discotom-100 /-10

Instruction Manual

Discotom should be placed on a table strong enough to support a

minimum of 200 kg/ 440 lbs.

Struers recommends the use of the Table Unit, which is designed for

use with Discotom machines, see “Accessories”.

Discotom-100/-10 is recommended to be placed on a table unit (with

a compartment for recirculation cooling unit) with the dimensions:

Width: 920 mm / 36.2”

Depth: 900 mm / 35.4”

Height: 800 mm / 31.5”

(A table unit designed for Struers’ table top cut-off machines is

available as an accessory Cat. No. 06266101)

Make sure there is enough room behind the table for the inlet and

outlet hoses and for the cover to be opened fully (see illustration).

Placing Discotom

Space required

890 mm / 35”

685 mm / 27”

1080mm mm / 42.5”

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