Stratasys V650 Flex Manuel utilisateur

Part No. 407388-0001_REV_A

V650 Flex

3D Printing System

USER GUIDE

LIABILITY STATEMENT

Stratasys shall not be liable for errors contained herein or for

incidental or consequential damages in connection with the

furnishing, performance, or use of this material. Stratasys makes

no warranty of any kind with regard to this material, including, but

not limited to, the implied warranties of merchantability and

fitness for a particular purpose. It is the responsibility of the

system owner/material buyer to determine that Stratasys material

is safe, lawful, and technically suitable for the intended

application as well as identify the proper disposal (or recycling)

method consistent with local environmental regulations. Except

as provided in Stratasys' standard conditions of sale, Stratasys

shall not be responsible for any loss resulting from any use of its products

described herein.

No part of this document may be photocopied, reproduced, or translated into any

human or computer language in any form, nor stored in a database or retrieval

system, without prior permission in writing from Stratasys. This document may be

printed for internal use only. All copies, shall contain a full copy of this copyright

notice.

TRADEMARK ACKNOWLEDGMENTS

Flex, are registered trademarks of Stratasys Inc. All other trademarks are the

property of their respective owners, and Stratasys assumes no responsibility with

regard to the selection, performance, or use of these non-Stratasys products.

Product specifications subject to change without notice. Printed in the USA

DISCLAIMER

Customer acknowledges the contents of this document and that Stratasys parts,

materials, and supplies are subject to its standard terms and conditions, available

on http://www.stratasys.com/legal/terms-and-conditions-of-sale, which are incorporated

herein by reference.

The specifications and/or information on which this document is based are subject

to change without notice.

iii

ABOUT THIS GUIDE

This guide is your introduction to building prototypes and end-use

parts using a Stratasys 3D production, rapid prototype system. It

is designed as a learning and reference tool that explains system

operation in an easy to understand, step-by-step, process.

HOW TO USE THIS GUIDE

This guide is divided into easy-to-follow chapters. You can read

this guide chapter by chapter or use the Table of Contents when

you need to quickly find specific information. Keeping this guide

close to your printer will efficiently allow you to troubleshoot and

maintain the printer.

CONVENTIONS USED IN THIS GUIDE

The following conventions are used in this guide:

• When you see text in this font, it indicates a button being pressed via the

User Interface touchscreen. For example, press the Queue button within

the Navigation Menu.

• When you see text in blue, it indicates that the text is a linked reference to

a specific figure, table, heading, or page number.

• Standard bold text is used to emphasize items within instructional

sequences or indicate a navigational path you must follow to locate/start a

software application, open or save a file on your workstation PC, or

perform an operation when working with GrabCAD Print. The > character

is used to separate items within a navigational path. For example, navigate

to File > Open from the Main Menu.

REVISION LOG

Revision Date Description of Changes

A June 2020 First release of this document

TABLE OF CONTENTS

1 SERVICE AND SUPPORT ...................................................................1

Hazard Types ........................................................................................................................................... 1

Safety Warnings ....................................................................................................................................... 2

Hazard Classifications........................................................................................................................... 5

Product Safety Signs................................................................................................................................ 5

Product Safety Label Locations ............................................................................................................... 7

Potential Safety Hazard Areas ............................................................................................................... 11

Door Interlocks ....................................................................................................................................... 11

General Safety Practices ....................................................................................................................... 12

Lockout Tagout (LOTO).......................................................................................................................... 12

Environmental Requirements................................................................................................................. 13

2 SETUP AND INSTALLATION ............................................................ 14

Welcome Kit Contents............................................................................................................................ 14

AC Power Requirements........................................................................................................................ 15

3 SYSTEM COMPONENTS .................................................................. 17

Vat Lift Assembly.................................................................................................................................... 19

Elevator Assembly.................................................................................................................................. 23

Recoater Assembly ................................................................................................................................ 24

Gauges................................................................................................................................................... 26

Vacuum Enclosure ................................................................................................................................. 27

Upper Access Doors .............................................................................................................................. 27

Computer ............................................................................................................................................... 28

Uninterrupted Power Supply (UPS) ....................................................................................................... 28

EMI Filter (part number) ......................................................................................................................... 31

48VDC Power Supply (PWR-50003) ..................................................................................................... 31

Vat Stepper Driver (DRV-50001) ............................................................................................................ 31

Elevator Stepper Driver (DRV-50001) .................................................................................................... 32

Recoater Stepper Driver (DRV-50001)................................................................................................... 32

PLC CPU (PLC-50001) 33

PLC 12-24 VDC Input (PLC-50002)....................................................................................................... 33

PLC 12-24 VDC Output (PLC-50003) .................................................................................................... 33

PLC Analog Input (PLC-50004).............................................................................................................. 33

PLC Analog Input (PLC-50005).............................................................................................................. 33

Counter IO (PLC-50006) Left ................................................................................................................. 33

24 VDC Power Supply ........................................................................................................................... 33

5 VDC Power Supply ............................................................................................................................. 33

Scanner Assembly ................................................................................................................................. 35

4 USER INTERFACE AND SOLIDVIEW PRO V650 OVERVIEW ........36

Emergency Stop..................................................................................................................................... 36

Control Panel ......................................................................................................................................... 38

Stacklights / Horn ................................................................................................................................... 38

Optowave Laser Control Panel .............................................................................................................. 39

5 OPERATING THE PRINTER .............................................................69

Powering ON the Printer ........................................................................................................................ 69

Powering ON the Printer (Models No Longer in Production) ................................................................. 72

Powering OFF the Printer ...................................................................................................................... 73

Loading a Job......................................................................................................................................... 77

Previewing a Job.................................................................................................................................... 79

Starting a Build....................................................................................................................................... 80

Monitoring the Print Job ......................................................................................................................... 82

Job Information ...................................................................................................................................... 82

Stacklight Signals and On-screen Status............................................................................................... 83

Unloading a Part .................................................................................................................................... 83

Clearing a Fault...................................................................................................................................... 84

Emergency Shutdown Procedures......................................................................................................... 84

Advanced Operations............................................................................................................................. 85

6 CALIBRATION AND ADJUSTMENTS ............................................... 87

Line-Width Mapping “Roots” Parts ......................................................................................................... 98

Resin Shrinkage “Tree” Parts............................................................................................................... 103

7 MAINTENANCE ............................................................................... 107

Clean Fan Filter.................................................................................................................................... 108

Clean Power Meter Window and Replace Washer .............................................................................. 109

Clean Laser Window ............................................................................................................................ 112

Clean Recoater Blade .......................................................................................................................... 113

Clean Level Sensor Baffle.................................................................................................................... 117

Check Vacuum Level............................................................................................................................ 118

Recoater Blade Compression Spring Replacement............................................................................. 120

Power Meter Window Replacement Kit................................................................................................ 122

Recoater Blade Air Flow Control Valve, Breather Vent, and Cap......................................................... 126

Platform Locating Pin and Set Screw................................................................................................... 127

Screw Jack Support Shim .................................................................................................................... 128

Stacklight Elements and Horn.............................................................................................................. 129

UPS System......................................................................................................................................... 130

LED Light Fixture ................................................................................................................................. 131

8 TROUBLESHOOTING ..................................................................... 132

vii

9 SUPPLEMENTARY INFORMATION ................................................. 142

Recoat/Build Parameters Selection Screen ......................................................................................... 142

Edit Parameters Screens ..................................................................................................................... 143

EMC Class A Warning .......................................................................................................................... 144

FCC Statements (U.S.A.)..................................................................................................................... 144

Canada Electromagnetic compatibility (EMC)...................................................................................... 144

MSDS (Material Safety Data Sheet) .................................................................................................... 145

Disposal of Waste Equipment by Users in Private Households in the European Union ...................... 145

Service Hazard Types

Page 1

1 SERVICE AND SUPPORT

This chapter provides information on service and support for the V650 Flex as well as safety

information and safety label locations.

Service

If you have a problem with your printer that is not covered in this guide, please contact

Stratasys Customer Support. Contact information is available from the Stratasys website at:

http://www.stratasys.com/customer-support/contact-customer-support.

When calling in for service, always have your printer’s software version and hardware serial

number available. You may need to provide a SVD file from SolidView PRO V650 to aid in

troubleshooting your system.

Software Support

If you have a software problem that is not covered in this guide, please contact Stratasys

Customer Support. Contact information is available from the Stratasys website at: http://

www.stratasys.com/customer-support/contact-customer-support.

When calling in for service, always have your printer’s software version and printer serial

number available. You may need to provide a SVD file from SolidView PRO V650 to aid in

troubleshooting your system.

Safety Instructions

The following basic safety tips are given to ensure safe installation, operation, and

maintenance of Stratasys equipment and are not to be considered as comprehensive on

matters of safety. The V650 Flex printer is designed to be safe and reliable rapid prototyping

printers. Access to areas of the printer are potentially dangerous.

Hazard Types

Stratasys recommends that all services be performed by qualified personnel. All personnel

working on or around the printer should be knowledgeable of what the following hazard

classifications mean throughout this guide.

Safety Instructions Safety Warnings

Page 2

Safety Warnings

Laser

Figure 1: Laser Warning Labels

Laser Safety

This Stratasys automated laser-based 3D printing system fully complies with Federal Laser

Product Performance Standards (FLPPS) 21CFR1040.10 and IEC-60825 as a Class 1 laser. A

Class 1 laser means any laser product that does not permit access to levels of laser radiation

in excess of Class 1 accessible emission limits (AEL) during operation.

A Class 1 laser system can contain a higher Class laser (i.e. embedded) however cannot emit

accessible laser radiation levels during operation in excess of Class 1 AEL. Definition per ANSI

Z136.1 standard for Safe Use of Lasers; a Class 1 laser system is considered to be incapable

of producing damaging radiation levels during operation and exempt from any user control

measures. Control measures are a means to mitigate potential hazards associated with the

use of lasers and can be divided into three groups; engineering, procedural (administrative)

and personal protective equipment (PPE).

This Class 1 laser-based 3D printing system utilizes an embedded Class 4 ultraviolet (UV)

laser within the interlocked and labeled protective housing. Protective housing means those

portions of a laser product that are designed to prevent human access to laser and/or collateral

radiation in excess of Class 1 accessible emission limits during operation.

A Class 4 laser product means any laser that does permit human access during operation to

levels of laser radiation in excess of the accessible emission limits. A Class 4 laser system is a

hazard to the eye or skin from the direct beam, may pose a fire hazard or diffuse reflection

hazard, and may also produce laser generated air contaminants (LGACs) and hazardous

plasma radiation.

Safety Instructions Safety Warnings

Page 3

The V650 Flex utilizes a 355-nm laser with a maximum output of maximum output of 1.25 kW

@ 30khz at source. Typical usage is at 100khz. Repetition range is single shot to 300khz.

Pulse duration is <35ns. Laser duty cycle is dependent on repetition rate. When the build

chamber access doors are open and the interlocks defeated, Class IV-High Power Laser

visible and invisible radiation exposure is possible. Only authorized personnel should access

the Laser Enclosure, and must be equipped with necessary eye protection.

A Guarding System employs an electromechanical laser shutter that prevents the emission of

laser light. Opening any of the chamber doors, or engaging the E-Stop, blocks the output of the

beam. With the Guarding System enabled, the product qualifies as a Class 1 Laser Product.

This safety feature can be defeated by turning the "Guarding" key switch to the Bypass

position. In this position, all safety features are disabled and exposure to the laser beam is

possible. Anyone operating the machine in the bypassed state should be familiar with Class IV-

High Power Laser safe practices, and take the appropriate precautions.

The laser beam is a fire and safety hazard. Precautions must be taken to prevent accidental

exposure to direct or reflected laser beam. Both diffuse and specula reflections can cause

severe skin or immediate and permanent eye damage. Proper eyewear must be worn at all

times.

A Class 4 high-powered laser system:

• Is a hazard to the eye or skin from the direct beam

• May pose a diffuse reflection risk or fire hazard

• May also produce laser-generated air contaminants (LGAC) and hazardous plasma

radiation

A laser is also used to monitor resin level while building. It is a class II laser (FDA CDRH

21CFR PART1040.10) with a maximum output of 0.95mW. It has a wavelength of 650 nm

visible light.

Resin

Wear Nitrile gloves when handling any system component that has been contaminated with

resin. Prolonged or repeated contact with certain resins can result in allergic reactions.

Caution:

Use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous radiation exposure.

Note:

By engineering design no laser radiation exceeding Class 1 accessible emission

limits are present or accessible during operation of this laser-based 3D printing

system.

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