Table of contents
Table of contents
1 About this document ............................... 4
1.1 Target groups ................................. 4
1.2 Other applicable documents ................ 4
1.3 Warnings and symbols ....................... 4
2 Safety instructions ................................. 5
2.1 Intended use .................................. 5
2.2 General safety instructions .................. 5
2.2.1 Obligations of the operating company . .... . 5
2.2.2 Obligations of personnel ..................... 5
2.3 Specific hazards .............................. 5
2.3.1 Hazardous media ............................ 5
3 Layout and Function ............................... 6
3.1 Marking ....................................... 6
3.1.1 Name plate ................................... 6
3.2 Assembly ..................................... 6
4 Transport, Storage and Disposal ................. 7
4.1 Unpacking and inspection on delivery . . . . . . 7
4.2 Transportation ................................ 7
4.3 Storage ....................................... 7
4.4 Disposal ....................................... 7
5 Installation and connection ....................... 8
5.1 Preparing for installation ..................... 8
5.1.1 Check operating conditions ................. 8
5.2 Planning pipelines ............................ 8
5.2.1 Designing pipelines .......................... 8
5.3 Installing fitting in pipe ....................... 8
5.3.1 Connection with solvent welding/butt-weld
spigot ends ................................... 8
5.3.2 Connection with flange ...................... 8
5.3.3 Connection with union nut and insert . . . . . . . 8
5.4 Connecting the drive ......................... 9
5.4.1 Installing limit switch ......................... 10
5.4.2 Pneumatic connection ....................... 10
5.4.3 Checking the function of the drive .......... 10
5.5 Performing the hydrostatic test .............. 10
6Operation ............................................ 11
6.1 Commissioning ............................... 11
6.2 Manual operation ............................. 11
6.3 Emergency operation ........................ 11
6.4 Set lift ......................................... 11
7 Maintenance ......................................... 12
7.1 Servicing ...................................... 12
7.2 Maintenance .................................. 12
7.2.1 Removing fitting .............................. 12
7.2.2 Fixing leaks in the port ....................... 13
7.3 Replacement parts and return .............. 13
8 Troubleshooting .................................... 14
9 Appendix ............................................. 15
9.1 Technical specifications ...................... 15
9.1.1 Mechanical specifications ................... 15
9.1.2 Control air connections ...................... 15
9.2 Tightening torques ........................... 16
9.2.1 Housing ....................................... 16
9.2.2 Flange connection ........................... 16
9.3 Accessories ................................... 16
9.4 Parts .......................................... 17
9.4.1 Part name DN 15–DN 100, manual .. . .. .. .. 17
9.4.2 Part name DN 15–DN 50, pneumatic .. . . . . . 18
9.4.3 Part name DN 65, pneumatic .. .. . . . .. .. . . . . 20
9.4.4 Part designation DN 80–100 ... . . . . . . . .. .. .. 21
List of figures
Fig. 1 Name plate (example) ....................... 6
Fig. 2 Structure (manual operation) ................ 6
Fig. 3 Structure (pneumatic operation) ............ 6
Fig. 4 Limit switch, type VCSP ..................... 9
Fig. 5 Limit switch, type Nj2–V3–N ................ 9
Fig. 6 Limit switch, type NBB2–V3–E2 ............ 9
Fig. 7 Compressed air, control function NC ....... 9
Fig. 8 Compressed air, control function NO
DA ............................................. 9
Fig. 9 Tightening torque housing screw ........... 16
Fig. 10 Part name DN 15–DN 50 .................... 17
Fig. 11 Part designation DN 65–DN 100 . . . . . . . . . . . . 17
Fig. 12 DN 15–DN 50, pneumatic, valve function NC
without lift limit ................................ 18
Fig. 13 DN 15–DN 50, pneumatic, valve function NC
with lift limit ................................... 18
Fig. 14 DN 15–DN 50, pneumatic, valve function
NO ............................................. 19
Fig. 15 DN 15–DN 50, pneumatic, valve function
DA ............................................. 19
Fig. 16 Part name DN 65, pneumatic ............... 20
Fig. 17 Part name DN 80 ............................. 21
Fig. 18 Part name DN 100 ........................... 21
Fig. 19 Part name DN 80, NO DA ................... 22
Fig. 20 Part name DN 100, NO DA .................. 22
2 MV 310 BA-2017.10.26 EN 300 719
