
Table of contents
Table of contents
1 About this document ............................... 3
1.1 Target groups ................................. 3
1.2 Other applicable documents ................ 3
1.3 Warnings and symbols ....................... 3
2 Safety instructions ................................. 4
2.1 Intended use .................................. 4
2.2 General safety instructions .................. 4
2.2.1 Obligations of the operating company . .... . 4
2.2.2 Obligations of personnel ..................... 4
2.3 Specific hazards .............................. 4
2.3.1 Hazardous media ............................ 4
3 Layout and Function ............................... 5
3.1 Marking ....................................... 5
3.1.1 Name plate ................................... 5
3.2 Layout ......................................... 5
4 Transport, Storage and Disposal ................. 6
4.1 Unpacking and inspection on delivery . . . . . . 6
4.2 Transportation ................................ 6
4.3 Storage ....................................... 6
4.4 Disposal ....................................... 6
5 Installation and connection ....................... 7
5.1 Preparing for installation ..................... 7
5.1.1 Check operating conditions ................. 7
5.2 Planning pipelines ............................ 7
5.2.1 Designing pipelines .......................... 7
5.3 Installing fitting in pipe ....................... 7
5.3.1 Connection with solvent welding/butt-weld
spigot ends ................................... 7
5.3.2 Connection with flange ...................... 7
5.3.3 Connection with union nut and insert . . . . . . . 7
5.4 Connecting the drive ......................... 8
5.4.1 Installing limit switch ......................... 9
5.4.2 Pneumatic connection ....................... 9
5.4.3 Checking the function of the drive .......... 9
5.5 Performing the hydrostatic test .............. 9
6Operation ............................................ 9
6.1 Commissioning ............................... 9
7 Maintenance ......................................... 10
7.1 Servicing ...................................... 10
7.2 Maintenance .................................. 10
7.2.1 Removing fitting .............................. 11
7.2.2 Fixing leaks in the port ....................... 11
7.3 Replacement parts and return .............. 11
8 Troubleshooting .................................... 12
9 Appendix ............................................. 13
9.1 Technicalspecifications ...................... 13
9.1.1 Mechanical specifications ................... 13
9.1.2 Control air connections ...................... 13
9.2 Tightening torques ........................... 13
9.3 Accessories ................................... 13
9.4 Parts .......................................... 13
List of figures
Fig. 1 Nameplate (example) ........................ 5
Fig. 2 Layout ......................................... 5
Fig. 3 Limit switch, type VCSP ..................... 8
Fig. 4 Limit switch, type Nj2–V3–N ................ 8
Fig. 5 Limit switch, type NBB2–V3–E2 ............ 8
Fig. 6 compressed air ............................... 8
Fig. 7 Replacement parts ........................... 13
List of tables
Tab. 1 Other application documents, purpose and
where found .................................. 3
Tab. 2 Warnings and symbols ....................... 3
Tab. 3 Compressed air connection ................. 9
Tab. 4 Diaphragm maintenance interval .. .. .. . . . . . 10
Tab. 5 Troubleshooting .............................. 12
Tab. 6 Mechanical specifications ................... 13
Tab. 7 Tightening torques ........................... 13
Tab. 8 Accessories ................................... 13
Tab. 9 Part numbers and designations ............. 13
2 MV 309 BA-2016.08.04 EN 300 156