Table of contents
Table of contents
1 About this document ............................... 3
1.1 Target groups ................................. 3
1.2 Other applicable documents ................ 3
1.3 Warnings and symbols ....................... 3
2 Safety instructions ................................. 4
2.1 Intended use .................................. 4
2.2 General safety instructions .................. 4
2.2.1 Obligations of the operating company ...... 4
2.2.2 Obligations of personnel ..................... 4
2.3 Specific hazards .............................. 4
2.3.1 Hazardous media ............................ 4
3 Layout and Function ............................... 5
3.1 Marking ....................................... 5
3.2 Description .................................... 5
3.3 Assembly ..................................... 5
4 Transport, Storage and Disposal ................. 6
4.1 Unpacking and inspection on delivery ...... 6
4.2 Transportation ................................ 6
4.3 Storage ....................................... 6
4.4 Disposal ....................................... 6
5 Installation and connection ....................... 7
5.1 Preparing for installation ..................... 7
5.1.1 Check operating conditions ................. 7
5.2 Planning pipelines ............................ 7
5.2.1 Designing the pipe layout .................... 7
5.3 Installing fitting in pipe ....................... 7
5.4 Drive .......................................... 8
5.5 Connection ................................... 9
5.5.1 Electrical connection ......................... 9
5.5.2 Pneumatic connection ....................... 9
5.5.3 Check sense of rotation of drive ............ 9
5.6 Performing the hydrostatic test .............. 9
6Operation ............................................ 10
6.1 Commissioning ............................... 10
6.2 Emergency manual operation ............... 10
6.2.1 Electric drive .................................. 10
6.2.2 Electric drive with hand wheel ............... 10
7 Maintenance ......................................... 11
7.1 Servicing ...................................... 11
7.2 Maintenance .................................. 11
7.2.1 Removing fitting .............................. 11
7.2.2 Fixing leaks in the port ....................... 11
7.2.3 Fixing leakage around the spindle (7) ...... 11
7.3 Replacement parts and return .............. 11
8 Troubleshooting .................................... 12
9 Appendix ............................................. 13
9.1 Technical specifications ...................... 13
9.1.1 Mechanical specifications ................... 13
9.2 Tightening torques for flange
installation .................................... 13
9.3 Operating torques ............................ 13
9.4 Bevel dimension and tightening torque for
flange screws ................................. 14
9.5 Parts .......................................... 15
List of figures
Fig. 1 Name plate (example) ....................... 5
Fig. 2 Assembly ..................................... 5
Fig. 3 Attach lifting gear ............................ 6
Fig. 4 Electric drive .................................. 8
Fig. 5 Electric drive with hand wheel ............... 8
Fig. 6 Pneumatic drive .............................. 8
Fig. 7 Pneumatic actuator drive with limit switch
box ............................................ 8
Fig. 8 Connect pneumatics ......................... 9
Fig. 9 Bevel dimension and tightening torque for
flange screws ................................. 14
Fig. 10 Parts .......................................... 15
List of tables
Tab. 1 Other application documents, purpose and
where found .................................. 3
Tab. 2 Warnings and symbols ....................... 3
Tab. 3 Control pressure connections ............... 9
Tab. 4 Troubleshooting .............................. 12
Tab. 5 Mechanical specifications ................... 13
Tab. 6 Tightening torques ........................... 13
Tab. 7 Operating torques ............................ 13
Tab. 8 bevel dimension for welding stubs .......... 14
Tab. 9 Maximum tightening torque for flange
screws ........................................ 14
2 K 210 BA-2023.06.21 EN 302 520
